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ABS vs AES

Polymer · grade comparison

ABS and AES are both polymer grades. ABS is the stronger of the two: yield strength 42 MPa (6.09 ksi) against 38 MPa (5.51 ksi) for AES, about 11% more; tensile strength follows at 43 MPa (6.24 ksi) vs 40 MPa (5.8 ksi). In exchange, AES is the more ductile: elongation 35% versus 25% for ABS. ABS is stiffer (2.3 GPa vs 1.9 GPa). On the shop floor, ABS machines more easily (very good vs good) and ABS sits in a lower cost tier (budget, $) than AES (standard, $$).

ABSChoose it when strength drives the design, or when the part is machined in volume.

AESChoose it when the part is bent, formed or impact-loaded.

ABS vs AES: properties

ABSAES

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.3 GPa0.33 Msi
1.9 GPa0.28 Msi

Shear Modulus

0.85 GPa0.12 Msi
—

Bulk Modulus

4 GPa0.51 Msi
—

Poisson's Ratio

0.35
0.38

Tensile Strength (Ultimate)

43 MPa6.2 ksi
40 MPa5.8 ksi

Yield Strength (0.2% offset)

42 MPa6.1 ksi
38 MPa5.5 ksi

Elongation at Break

25%
35%

Compressive Strength

65 MPa9.4 ksi
55 MPa8 ksi

Compressive Modulus

2.2 GPa0.32 Msi
—

Flexural Strength

70 MPa10.2 ksi
60 MPa8.7 ksi

Flexural Modulus

2.3 GPa0.33 Msi
2 GPa0.29 Msi

Shear Strength

34 MPa4.9 ksi
32 MPa4.6 ksi

Fracture Toughness (K_IC)

3 MPa·√m2.7 ksi·√in
—

Izod Impact, Notched

200 J/m3.7 ft·lbf/in
250 J/m4.7 ft·lbf/in

Hardness, Shore D

78 Shore D
—

Hardness, Rockwell R

105 HRR
103 HRR

Physical

Density and transition temperatures.

Glass Transition (Tg)

105°C221 °F
103°C217 °F

Water Absorption (24 h)

0.3%
0.25%

Water Absorption (Saturation)

1%
0.8%

Same in both: Density 1.04 g/cm³0.04 lb/in³

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,450 J/kg·K0.35 BTU/lb·°F
1,400 J/kg·K0.33 BTU/lb·°F

Max Service Temperature (continuous)

75°C167 °F
80°C176 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Heat Deflection Temp. @ 1.8 MPa

85°C185 °F
81°C178 °F

Vicat Softening Point (B50)

100°C212 °F
98°C208 °F

Max Service Temperature (short-term)

95°C203 °F
100°C212 °F

Same in both: Thermal Conductivity 0.17 W/m·K0.1 BTU/hr·ft·°F · Thermal Expansion (CTE, 20–100 °C) 90 µm/m·K50 µin/in·°F · Heat Deflection Temp. @ 0.45 MPa 95°C203 °F · Limiting Oxygen Index 19%

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

16 kV/mm406 V/mil
20 kV/mm508 V/mil

Dissipation Factor (1 MHz)

0.009
0.012

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁶ Ω·cm

Same in both: Dielectric Constant (1 MHz) 2.9 · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
—

UV / Weathering Resistance

22 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
65 / 100

Weldability

78 / 100
75 / 100

Formability (cold)

82 / 100
80 / 100

Melt Flow Rate

20 g/10 min
12 g/10 min

Processing Melt Temperature (typ.)

235°C455 °F
225°C437 °F

Same in both: Polishability 60 / 100 · Mold Shrinkage 0.55% · Mold Temperature (typ.) 60°C140 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

3.8 kg CO₂/kg
4.1 kg CO₂/kg

Typical Recycled Content

5%
0%

Same in both: Embodied Energy (primary production) 95 MJ/kg40,843 BTU/lb · Embodied Water 200 L/kg24 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

41 kN·m/kg
38 kN·m/kg

Specific Stiffness (E / density)

2.2 MN·m/kg
1.8 MN·m/kg

Modulus of Resilience

383 kJ/m³
380 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleABSAES

Manufacturing and finishing

CapabilityABSAES
CNC machiningYes—
Sheet metalYes—
Injection moldingYes—
3D printingYes—
Default conditionUnfilled—
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Chrome Plating (Plastic)Yes—
Conductive CoatingYes—
Dyeing (Nylon)Yes—
EMI Shielding CoatingYes—
PaintingYes—
Primer CoatingYes—
Soft Touch CoatingYes—
Spray PaintingYes—
Tinted CoatingYes—
UV CoatingYes—
Vacuum MetallizationYes—
Waterproof CoatingYes—

ABS vs AES — frequently asked

Is ABS stronger than AES?

Yes. ABS has a typical yield strength of 42 MPa (6.09 ksi) against 38 MPa (5.51 ksi) for AES — about 11% more. Tensile strength is 43 MPa (6.24 ksi) vs 40 MPa (5.8 ksi).

Which is cheaper, ABS or AES?

ABS is the lower-cost material: it sits in the budget tier ($) while AES is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ABS or AES?

ABS. Its machinability rates very good (80/100) against good (65/100) for AES.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ABS and AES side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.