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Nickel Alloy Nimonic 115 vs Waspaloy

Nickel Alloy · grade comparison

Nickel Alloy Nimonic 115 and Waspaloy are both nickel alloy grades. Nimonic 115 is the stronger of the two: yield strength 865 MPa (125 ksi) against 520 MPa (75.4 ksi) for Waspaloy, about 66% more; tensile strength follows at 1,240 MPa (180 ksi) vs 930 MPa (135 ksi). In exchange, Waspaloy is the more ductile: elongation 45% versus 25% for Nimonic 115, and Nimonic 115 is harder (360 HB vs 250 HB). Nimonic 115 is lighter (7.85 g/cm³ vs 8.19 g/cm³ for Waspaloy) and Nimonic 115 is stiffer (224 GPa vs 211 GPa). On the shop floor, Waspaloy welds better (fair vs not recommended) and Waspaloy sits in a lower cost tier (premium, $$$) than Nimonic 115 (high, $$$$).

Nimonic 115Choose it when strength drives the design, or when weight is the constraint.

WaspaloyChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

Nimonic 115 vs Waspaloy: properties

Nimonic 115Waspaloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

224 GPa32.5 Msi
211 GPa30.6 Msi

Shear Modulus

85 GPa12.3 Msi
81 GPa11.7 Msi

Bulk Modulus

190 GPa27.6 Msi
176 GPa25.5 Msi

Poisson's Ratio

0.31
0.3

Tensile Strength (Ultimate)

1,240 MPa180 ksi
930 MPa135 ksi

Yield Strength (0.2% offset)

865 MPa125 ksi
520 MPa75.4 ksi

Elongation at Break

25%
45%

Reduction in Area

28%
52%

Shear Strength

760 MPa110 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

480 MPa69.6 ksi
360 MPa52.2 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
65 J47.9 ft·lbf

Hardness, Brinell

360 HB
250 HB

Hardness, Rockwell C

39 HRC
24 HRC

Hardness, Vickers

380 HV
262 HV

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
8.19 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,290°C2,354 °F
1,330°C2,426 °F

Same in both: Liquidus Temperature 1,360°C2,480 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

448 J/kg·K0.11 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

980°C1,796 °F
650°C1,202 °F

Same in both: Thermal Conductivity 10.7 W/m·K6.2 BTU/hr·ft·°F · Thermal Expansion (CTE, 20–100 °C) 12.2 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.2 % IACS
1.4 % IACS

Electrical Resistivity

1.39×10⁻⁶ Ω·m54.7 µΩ·in
1.24×10⁻⁶ Ω·m48.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.1 V

Corrosion Resistance

78 / 100
74 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

10 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

8%
11%

Weldability

8 / 100
35 / 100

Formability (cold)

8 / 100
45 / 100

Castability

60 / 100
40 / 100

Brazeability / Solderability

45 / 100
50 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

210 MJ/kg90,284 BTU/lb
235 MJ/kg101,032 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
15.5 kg CO₂/kg

Embodied Water

220 L/kg26.4 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

30%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

158 kN·m/kg
114 kN·m/kg

Specific Stiffness (E / density)

28.5 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

1,670 kJ/m³
641 kJ/m³

Thermal Diffusivity

3 mm²/s
2.7 mm²/s

Thermal Shock Resistance Index

5
4

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleWaspaloyNimonic 115

Manufacturing and finishing

CapabilityNimonic 115Waspaloy
CNC machining—Yes
Sheet metal—Yes
Default condition—Solution Annealed
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Nimonic 115 vs Waspaloy — frequently asked

Is Nimonic 115 stronger than Waspaloy?

Yes. Nimonic 115 has a typical yield strength of 865 MPa (125 ksi) against 520 MPa (75.4 ksi) for Waspaloy — about 66% more. Tensile strength is 1,240 MPa (180 ksi) vs 930 MPa (135 ksi).

Which is cheaper, Nimonic 115 or Waspaloy?

Waspaloy is the lower-cost material: it sits in the premium tier ($$$) while Nimonic 115 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Nimonic 115 or Waspaloy?

Waspaloy. Its machinability rates poor (18/100) against not recommended (10/100) for Nimonic 115; for welding the order is Waspaloy first (fair, 35/100) then Nimonic 115 (not recommended, 8/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Nimonic 115 and Waspaloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.