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Nickel Alloy Alloy 689 vs Waspaloy

Nickel Alloy · grade comparison

Nickel Alloy Alloy 689 and Waspaloy are both nickel alloy grades. Alloy 689 is the stronger of the two: yield strength 840 MPa (122 ksi) against 520 MPa (75.4 ksi) for Waspaloy, about 62% more; tensile strength follows at 1,240 MPa (180 ksi) vs 930 MPa (135 ksi). In exchange, Waspaloy is the more ductile: elongation 45% versus 16% for Alloy 689, and Alloy 689 is harder (331 HB vs 250 HB). Alloy 689 runs hotter in service (815°C vs 650°C continuous). On the shop floor, Waspaloy sits in a lower cost tier (premium, $$$) than Alloy 689 (high, $$$$).

Alloy 689Choose it when strength drives the design, or when the part sees heat.

WaspaloyChoose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

Alloy 689 vs Waspaloy: properties

Alloy 689Waspaloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
211 GPa30.6 Msi

Shear Modulus

79 GPa11.5 Msi
81 GPa11.7 Msi

Bulk Modulus

172 GPa24.9 Msi
176 GPa25.5 Msi

Tensile Strength (Ultimate)

1,240 MPa180 ksi
930 MPa135 ksi

Yield Strength (0.2% offset)

840 MPa122 ksi
520 MPa75.4 ksi

Elongation at Break

16%
45%

Reduction in Area

20%
52%

Shear Strength

750 MPa109 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

480 MPa69.6 ksi
360 MPa52.2 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
65 J47.9 ft·lbf

Hardness, Brinell

331 HB
250 HB

Hardness, Rockwell C

35 HRC
24 HRC

Hardness, Vickers

350 HV
262 HV

Fracture Toughness (K_IC)

—
110 MPa·√m100 ksi·√in

Same in both: Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Density

8.27 g/cm³0.3 lb/in³
8.19 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,315°C2,399 °F
1,330°C2,426 °F

Liquidus Temperature

1,385°C2,525 °F
1,360°C2,480 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11.7 W/m·K6.8 BTU/hr·ft·°F
10.7 W/m·K6.2 BTU/hr·ft·°F

Specific Heat Capacity

420 J/kg·K0.1 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

815°C1,499 °F
650°C1,202 °F

Same in both: Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.5 % IACS
1.4 % IACS

Electrical Resistivity

1.19×10⁻⁶ Ω·m46.9 µΩ·in
1.24×10⁻⁶ Ω·m48.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
74 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

13 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

12%
11%

Weldability

30 / 100
35 / 100

Formability (cold)

35 / 100
45 / 100

Castability

45 / 100
40 / 100

Brazeability / Solderability

40 / 100
50 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

230 MJ/kg98,882 BTU/lb
235 MJ/kg101,032 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
15.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

30%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

150 kN·m/kg
114 kN·m/kg

Specific Stiffness (E / density)

24.9 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

1,713 kJ/m³
641 kJ/m³

Thermal Diffusivity

3.4 mm²/s
2.7 mm²/s

Thermal Shock Resistance Index

6
4

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleWaspaloyAlloy 689

Manufacturing and finishing

CapabilityAlloy 689Waspaloy
CNC machining—Yes
Sheet metal—Yes
Default condition—Solution Annealed
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Alloy 689 vs Waspaloy — frequently asked

Is Alloy 689 stronger than Waspaloy?

Yes. Alloy 689 has a typical yield strength of 840 MPa (122 ksi) against 520 MPa (75.4 ksi) for Waspaloy — about 62% more. Tensile strength is 1,240 MPa (180 ksi) vs 930 MPa (135 ksi).

Which is cheaper, Alloy 689 or Waspaloy?

Waspaloy is the lower-cost material: it sits in the premium tier ($$$) while Alloy 689 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Alloy 689 or Waspaloy?

Waspaloy. Its machinability rates poor (18/100) against not recommended (13/100) for Alloy 689; for welding the order is Waspaloy first (fair, 35/100) then Alloy 689 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 689 and Waspaloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.