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Nickel Alloy 2.4878 vs Waspaloy

Nickel Alloy · grade comparison

Nickel Alloy 2.4878 and Waspaloy are both nickel alloy grades. 2.4878 is the stronger of the two: yield strength 820 MPa (119 ksi) against 520 MPa (75.4 ksi) for Waspaloy, about 58% more; tensile strength follows at 1,250 MPa (181 ksi) vs 930 MPa (135 ksi). In exchange, Waspaloy is the more ductile: elongation 45% versus 18% for 2.4878, and 2.4878 is harder (345 HB vs 250 HB). 2.4878 runs hotter in service (730°C vs 650°C continuous). On the shop floor, Waspaloy welds better (fair vs poor) and Waspaloy sits in a lower cost tier (premium, $$$) than 2.4878 (high, $$$$).

2.4878Choose it when strength drives the design, or when the part sees heat.

WaspaloyChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

2.4878 vs Waspaloy: properties

2.4878Waspaloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

213 GPa30.9 Msi
211 GPa30.6 Msi

Shear Modulus

82 GPa11.9 Msi
81 GPa11.7 Msi

Bulk Modulus

175 GPa25.4 Msi
176 GPa25.5 Msi

Tensile Strength (Ultimate)

1,250 MPa181 ksi
930 MPa135 ksi

Yield Strength (0.2% offset)

820 MPa119 ksi
520 MPa75.4 ksi

Elongation at Break

18%
45%

Reduction in Area

25%
52%

Compressive Strength

830 MPa120 ksi
—

Shear Strength

755 MPa110 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

460 MPa66.7 ksi
360 MPa52.2 ksi

Fracture Toughness (K_IC)

88 MPa·√m80.1 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
65 J47.9 ft·lbf

Hardness, Brinell

345 HB
250 HB

Hardness, Rockwell C

37 HRC
24 HRC

Hardness, Vickers

365 HV
262 HV

Same in both: Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Density

8.2 g/cm³0.3 lb/in³
8.19 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,310°C2,390 °F
1,330°C2,426 °F

Liquidus Temperature

1,370°C2,498 °F
1,360°C2,480 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11 W/m·K6.4 BTU/hr·ft·°F
10.7 W/m·K6.2 BTU/hr·ft·°F

Specific Heat Capacity

435 J/kg·K0.1 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

295 J/g127 BTU/lb
290 J/g125 BTU/lb

Max Service Temperature (continuous)

730°C1,346 °F
650°C1,202 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.4 % IACS · Electrical Resistivity 1.24×10⁻⁶ Ω·m48.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

78 / 100
74 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

14 / 100
18 / 100

Weldability

25 / 100
35 / 100

Formability (cold)

20 / 100
45 / 100

Brazeability / Solderability

45 / 100
50 / 100

Castability

—
40 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 11% · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
235 MJ/kg101,032 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
15.5 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

30%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

152 kN·m/kg
114 kN·m/kg

Specific Stiffness (E / density)

26 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

1,578 kJ/m³
641 kJ/m³

Thermal Diffusivity

3.1 mm²/s
2.7 mm²/s

Thermal Shock Resistance Index

5
4

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleWaspaloy2.4878

Manufacturing and finishing

Capability2.4878Waspaloy
CNC machining—Yes
Sheet metal—Yes
Default condition—Solution Annealed
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

2.4878 vs Waspaloy — frequently asked

Is 2.4878 stronger than Waspaloy?

Yes. 2.4878 has a typical yield strength of 820 MPa (119 ksi) against 520 MPa (75.4 ksi) for Waspaloy — about 58% more. Tensile strength is 1,250 MPa (181 ksi) vs 930 MPa (135 ksi).

Which is cheaper, 2.4878 or Waspaloy?

Waspaloy is the lower-cost material: it sits in the premium tier ($$$) while 2.4878 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 2.4878 or Waspaloy?

Waspaloy. Its weldability rates fair (35/100) against poor (25/100) for 2.4878.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2.4878 and Waspaloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.