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Nickel Alloy Alloy 52 vs N09777

Nickel Alloy · grade comparison

Nickel Alloy Alloy 52 and N09777 are both nickel alloy grades. N09777 is the stronger of the two: yield strength 1,000 MPa (145 ksi) against 280 MPa (40.6 ksi) for Alloy 52, about 3.6 times as much; tensile strength follows at 1,275 MPa (185 ksi) vs 520 MPa (75.4 ksi). In exchange, Alloy 52 is the more ductile: elongation 35% versus 15% for N09777, and N09777 is harder (400 HV vs 155 HV). N09777 is stiffer (160 GPa vs 150 GPa) and N09777 runs hotter in service (650°C vs 500°C continuous). On the shop floor, Alloy 52 welds better (very good vs fair).

Alloy 52Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

N09777Choose it when strength drives the design, or when the part sees heat.

Alloy 52 vs N09777: properties

Alloy 52N09777

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

150 GPa21.8 Msi
160 GPa23.2 Msi

Shear Modulus

57 GPa8.3 Msi
62 GPa9 Msi

Bulk Modulus

125 GPa18.1 Msi
127 GPa18.4 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

520 MPa75.4 ksi
1,275 MPa185 ksi

Yield Strength (0.2% offset)

280 MPa40.6 ksi
1,000 MPa145 ksi

Elongation at Break

35%
15%

Reduction in Area

60%
30%

Compressive Strength

285 MPa41.3 ksi
—

Shear Strength

340 MPa49.3 ksi
760 MPa110 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
480 MPa69.6 ksi

Charpy V-Notch Impact (RT)

130 J95.9 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

150 HB
—

Hardness, Rockwell B

80 HRB
—

Hardness, Vickers

155 HV
400 HV

Fracture Toughness (K_IC)

—
70 MPa·√m63.7 ksi·√in

Hardness, Rockwell C

—
40 HRC

Physical

Density and transition temperatures.

Density

8.3 g/cm³0.3 lb/in³
8.14 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,425°C2,597 °F
1,345°C2,453 °F

Liquidus Temperature

1,450°C2,642 °F
1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

13.5 W/m·K7.8 BTU/hr·ft·°F
13 W/m·K7.5 BTU/hr·ft·°F

Specific Heat Capacity

500 J/kg·K0.12 BTU/lb·°F
435 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

9.9 µm/m·K5.5 µin/in·°F
7.4 µm/m·K4.1 µin/in·°F

Max Service Temperature (continuous)

500°C932 °F
650°C1,202 °F

Latent Heat of Fusion

—
285 J/g123 BTU/lb

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

4 % IACS
1.8 % IACS

Electrical Resistivity

4.3×10⁻⁷ Ω·m16.9 µΩ·in
9.8×10⁻⁷ Ω·m38.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

30 / 100
40 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.35 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
13%

Weldability

70 / 100
45 / 100

Formability (cold)

80 / 100
20 / 100

Brazeability / Solderability

85 / 100
55 / 100

Castability

—
30 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
230 MJ/kg98,882 BTU/lb

Embodied Carbon (primary production)

7.5 kg CO₂/kg
17 kg CO₂/kg

Embodied Water

220 L/kg26.4 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

63 kN·m/kg
157 kN·m/kg

Specific Stiffness (E / density)

18.1 MN·m/kg
19.7 MN·m/kg

Modulus of Resilience

261 kJ/m³
3,125 kJ/m³

Thermal Diffusivity

3.3 mm²/s
3.7 mm²/s

Thermal Shock Resistance Index

5
14

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleN09777Alloy 52

Manufacturing and finishing

CapabilityAlloy 52N09777
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Alloy 52 vs N09777 — frequently asked

Is N09777 stronger than Alloy 52?

Yes. N09777 has a typical yield strength of 1,000 MPa (145 ksi) against 280 MPa (40.6 ksi) for Alloy 52 — about 3.6 times as much. Tensile strength is 1,275 MPa (185 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, Alloy 52 or N09777?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Alloy 52 or N09777?

Alloy 52, by a small margin. Both rate poor for machinability — 30/100 against 22/100 for N09777; for welding the order is Alloy 52 first (very good, 70/100) then N09777 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 52 and N09777 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.