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Nickel Alloy Alloy 48 vs N09777

Nickel Alloy · grade comparison

Nickel Alloy Alloy 48 and N09777 are both nickel alloy grades. N09777 is the stronger of the two: yield strength 1,000 MPa (145 ksi) against 200 MPa (29 ksi) for Alloy 48, about 5.0 times as much; tensile strength follows at 1,275 MPa (185 ksi) vs 500 MPa (72.5 ksi). In exchange, Alloy 48 is the more ductile: elongation 35% versus 15% for N09777, and N09777 is harder (400 HV vs 130 HV). N09777 is stiffer (160 GPa vs 152 GPa) and N09777 runs hotter in service (650°C vs 400°C continuous). On the shop floor, Alloy 48 welds better (good vs fair).

Alloy 48Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

N09777Choose it when strength drives the design, or when the part sees heat.

Alloy 48 vs N09777: properties

Alloy 48N09777

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

152 GPa22 Msi
160 GPa23.2 Msi

Shear Modulus

58 GPa8.4 Msi
62 GPa9 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

500 MPa72.5 ksi
1,275 MPa185 ksi

Yield Strength (0.2% offset)

200 MPa29 ksi
1,000 MPa145 ksi

Elongation at Break

35%
15%

Reduction in Area

65%
30%

Shear Strength

350 MPa50.8 ksi
760 MPa110 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
480 MPa69.6 ksi

Hardness, Brinell

125 HB
—

Hardness, Rockwell B

70 HRB
—

Hardness, Vickers

130 HV
400 HV

Fracture Toughness (K_IC)

—
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

—
25 J18.4 ft·lbf

Hardness, Rockwell C

—
40 HRC

Same in both: Bulk Modulus 127 GPa18.4 Msi

Physical

Density and transition temperatures.

Density

8.25 g/cm³0.3 lb/in³
8.14 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,425°C2,597 °F
1,345°C2,453 °F

Liquidus Temperature

1,450°C2,642 °F
1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

13.5 W/m·K7.8 BTU/hr·ft·°F
13 W/m·K7.5 BTU/hr·ft·°F

Specific Heat Capacity

500 J/kg·K0.12 BTU/lb·°F
435 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

9.2 µm/m·K5.1 µin/in·°F
7.4 µm/m·K4.1 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
285 J/g123 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
650°C1,202 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.8 % IACS
1.8 % IACS

Electrical Resistivity

4.5×10⁻⁷ Ω·m17.7 µΩ·in
9.8×10⁻⁷ Ω·m38.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.32 V
-0.35 V

Corrosion Resistance

32 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
13%

Weldability

65 / 100
45 / 100

Formability (cold)

85 / 100
20 / 100

Castability

40 / 100
30 / 100

Brazeability / Solderability

72 / 100
55 / 100

Polishability

75 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

92 MJ/kg39,553 BTU/lb
230 MJ/kg98,882 BTU/lb

Embodied Carbon (primary production)

7.5 kg CO₂/kg
17 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

61 kN·m/kg
157 kN·m/kg

Specific Stiffness (E / density)

18.4 MN·m/kg
19.7 MN·m/kg

Modulus of Resilience

132 kJ/m³
3,125 kJ/m³

Thermal Diffusivity

3.3 mm²/s
3.7 mm²/s

Thermal Shock Resistance Index

5
14

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleAlloy 48N09777

Manufacturing and finishing

CapabilityAlloy 48N09777
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Alloy 48 vs N09777 — frequently asked

Is N09777 stronger than Alloy 48?

Yes. N09777 has a typical yield strength of 1,000 MPa (145 ksi) against 200 MPa (29 ksi) for Alloy 48 — about 5.0 times as much. Tensile strength is 1,275 MPa (185 ksi) vs 500 MPa (72.5 ksi).

Which is cheaper, Alloy 48 or N09777?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Alloy 48 or N09777?

Alloy 48, by a small margin. Both rate poor for machinability — 30/100 against 22/100 for N09777; for welding the order is Alloy 48 first (good, 65/100) then N09777 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 48 and N09777 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.