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Nickel Alloy Inconel 718 vs Monel 401

Nickel Alloy · grade comparison

Nickel Alloy Inconel 718 and Monel 401 are both nickel alloy grades. Inconel 718 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 170 MPa (24.7 ksi) for Monel 401, about 3.2 times as much; tensile strength follows at 965 MPa (140 ksi) vs 470 MPa (68.2 ksi). Inconel 718 is harder — 200 HB against 115 HB for Monel 401 — which matters for wear surfaces and threads. Inconel 718 is lighter (8.19 g/cm³ vs 8.86 g/cm³ for Monel 401) and Inconel 718 is stiffer (200 GPa vs 160 GPa). On the shop floor, Monel 401 machines more easily (30 vs 18 out of 100), Monel 401 forms better (excellent vs good), and Inconel 718 sits in a lower cost tier (premium, $$$) than Monel 401 (high, $$$$).

Inconel 718Choose it when strength drives the design, or when surface hardness matters.

Monel 401Choose it when the part is machined in volume.

Inconel 718 vs Monel 401: properties

Inconel 718Monel 401

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
160 GPa23.2 Msi

Shear Modulus

78 GPa11.3 Msi
61 GPa8.8 Msi

Bulk Modulus

163 GPa23.6 Msi
133 GPa19.3 Msi

Poisson's Ratio

0.29
0.32

Tensile Strength (Ultimate)

965 MPa140 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
170 MPa24.7 ksi

Elongation at Break

45%
42%

Reduction in Area

55%
65%

Shear Strength

620 MPa89.9 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

420 MPa60.9 ksi
200 MPa29 ksi

Fracture Toughness (K_IC)

130 MPa·√m118 ksi·√in
—

Charpy V-Notch Impact (RT)

130 J95.9 ft·lbf
180 J133 ft·lbf

Hardness, Brinell

200 HB
115 HB

Hardness, Rockwell B

92 HRB
65 HRB

Hardness, Vickers

210 HV
120 HV

Physical

Density and transition temperatures.

Density

8.19 g/cm³0.3 lb/in³
8.86 g/cm³0.32 lb/in³

Liquidus Temperature

1,336°C2,437 °F
1,300°C2,372 °F

Same in both: Melting Point (Solidus) 1,260°C2,300 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11.4 W/m·K6.6 BTU/hr·ft·°F
21 W/m·K12.1 BTU/hr·ft·°F

Specific Heat Capacity

435 J/kg·K0.1 BTU/lb·°F
410 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13 µm/m·K7.2 µin/in·°F
14.2 µm/m·K7.9 µin/in·°F

Latent Heat of Fusion

210 J/g90.3 BTU/lb
285 J/g123 BTU/lb

Max Service Temperature (continuous)

540°C1,004 °F
425°C797 °F

Min Service Temperature

-253°C-423 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.4 % IACS
3.6 % IACS

Electrical Resistivity

1.25×10⁻⁶ Ω·m49.2 µΩ·in
4.85×10⁻⁷ Ω·m19.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.1 V
-0.18 V

Corrosion Resistance

78 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

18 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

14%
27%

Weldability

70 / 100
65 / 100

Formability (cold)

55 / 100
85 / 100

Brazeability / Solderability

55 / 100
75 / 100

Polishability

80 / 100
70 / 100

Same in both: Castability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

250 MJ/kg107,481 BTU/lb
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

16 kg CO₂/kg
7.5 kg CO₂/kg

Typical Recycled Content

35%
30%

Same in both: Embodied Water 250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

118 kN·m/kg
53 kN·m/kg

Specific Stiffness (E / density)

24.4 MN·m/kg
18.1 MN·m/kg

Modulus of Resilience

756 kJ/m³
90 kJ/m³

Thermal Diffusivity

3.2 mm²/s
5.8 mm²/s

Same in both: Thermal Shock Resistance Index 4

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleInconel 718Monel 401

Manufacturing and finishing

CapabilityInconel 718Monel 401
CNC machiningYes—
Sheet metalYes—
3D printingYes—
Default conditionSolution Annealed—
Relative cost$$$ Premium$$$$ High
Min. machined wall1.5 mm—
Best machined surfaceRa 1.6 µm—
ElectropolishingYes—
HVOF CoatingYes—

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Inconel 718 vs Monel 401 — frequently asked

Is Inconel 718 stronger than Monel 401?

Yes. Inconel 718 has a typical yield strength of 550 MPa (79.8 ksi) against 170 MPa (24.7 ksi) for Monel 401 — about 3.2 times as much. Tensile strength is 965 MPa (140 ksi) vs 470 MPa (68.2 ksi).

Which is cheaper, Inconel 718 or Monel 401?

Inconel 718 is the lower-cost material: it sits in the premium tier ($$$) while Monel 401 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Inconel 718 or Monel 401?

Monel 401, by a small margin. Both rate poor for machinability — 30/100 against 18/100 for Inconel 718; for welding the order is Inconel 718 first (very good, 70/100) then Monel 401 (good, 65/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Inconel 718 and Monel 401 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.