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Nickel Alloy Incoloy 925 vs Inconel 718

Nickel Alloy · grade comparison

Nickel Alloy Incoloy 925 and Inconel 718 are both nickel alloy grades. Incoloy 925 is the stronger of the two: yield strength 890 MPa (129 ksi) against 550 MPa (79.8 ksi) for Inconel 718, about 62% more; tensile strength follows at 1,170 MPa (170 ksi) vs 965 MPa (140 ksi). In exchange, Inconel 718 is the more ductile: elongation 45% versus 26% for Incoloy 925, and Incoloy 925 is harder (310 HB vs 200 HB). On the shop floor, Inconel 718 welds better (very good vs good) and Inconel 718 sits in a lower cost tier (premium, $$$) than Incoloy 925 (high, $$$$).

Incoloy 925Choose it when strength drives the design.

Inconel 718Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

Incoloy 925 vs Inconel 718: properties

Incoloy 925Inconel 718

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

77 GPa11.2 Msi
78 GPa11.3 Msi

Bulk Modulus

182 GPa26.4 Msi
163 GPa23.6 Msi

Poisson's Ratio

0.32
0.29

Tensile Strength (Ultimate)

1,170 MPa170 ksi
965 MPa140 ksi

Yield Strength (0.2% offset)

890 MPa129 ksi
550 MPa79.8 ksi

Elongation at Break

26%
45%

Reduction in Area

48%
55%

Shear Strength

700 MPa102 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

470 MPa68.2 ksi
420 MPa60.9 ksi

Fracture Toughness (K_IC)

120 MPa·√m109 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

75 J55.3 ft·lbf
130 J95.9 ft·lbf

Hardness, Brinell

310 HB
200 HB

Hardness, Rockwell C

33 HRC
—

Hardness, Vickers

330 HV
210 HV

Hardness, Rockwell B

—
92 HRB

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi

Physical

Density and transition temperatures.

Density

8.08 g/cm³0.29 lb/in³
8.19 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,311°C2,392 °F
1,260°C2,300 °F

Liquidus Temperature

1,366°C2,491 °F
1,336°C2,437 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

12.9 µm/m·K7.2 µin/in·°F
13 µm/m·K7.2 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
210 J/g90.3 BTU/lb

Min Service Temperature

-196°C-321 °F
-253°C-423 °F

Same in both: Thermal Conductivity 11.4 W/m·K6.6 BTU/hr·ft·°F · Specific Heat Capacity 435 J/kg·K0.1 BTU/lb·°F · Max Service Temperature (continuous) 540°C1,004 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.5 % IACS
1.4 % IACS

Electrical Resistivity

1.16×10⁻⁶ Ω·m45.7 µΩ·in
1.25×10⁻⁶ Ω·m49.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

82 / 100
78 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

12%
14%

Weldability

55 / 100
70 / 100

Formability (cold)

35 / 100
55 / 100

Castability

25 / 100
45 / 100

Brazeability / Solderability

45 / 100
55 / 100

Polishability

75 / 100
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

160 MJ/kg68,788 BTU/lb
250 MJ/kg107,481 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
16 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

30%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

145 kN·m/kg
118 kN·m/kg

Specific Stiffness (E / density)

24.8 MN·m/kg
24.4 MN·m/kg

Modulus of Resilience

1,980 kJ/m³
756 kJ/m³

Thermal Shock Resistance Index

5
4

Same in both: Thermal Diffusivity 3.2 mm²/s

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleInconel 718Incoloy 925

Manufacturing and finishing

CapabilityIncoloy 925Inconel 718
CNC machining—Yes
Sheet metal—Yes
3D printing—Yes
Default condition—Solution Annealed
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Incoloy 925 vs Inconel 718 — frequently asked

Is Incoloy 925 stronger than Inconel 718?

Yes. Incoloy 925 has a typical yield strength of 890 MPa (129 ksi) against 550 MPa (79.8 ksi) for Inconel 718 — about 62% more. Tensile strength is 1,170 MPa (170 ksi) vs 965 MPa (140 ksi).

Which is cheaper, Incoloy 925 or Inconel 718?

Inconel 718 is the lower-cost material: it sits in the premium tier ($$$) while Incoloy 925 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Incoloy 925 or Inconel 718?

Inconel 718. Its weldability rates very good (70/100) against good (55/100) for Incoloy 925.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Incoloy 925 and Inconel 718 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.