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Nickel Alloy Hastelloy X vs N08221

Nickel Alloy · grade comparison

Nickel Alloy Hastelloy X and N08221 are both nickel alloy grades. Hastelloy X is the stronger of the two: yield strength 360 MPa (52.2 ksi) against 300 MPa (43.5 ksi) for N08221, about 20% more; tensile strength follows at 755 MPa (110 ksi) vs 650 MPa (94.3 ksi). In exchange, N08221 is the more ductile: elongation 48% versus 43% for Hastelloy X, and Hastelloy X is harder (195 HB vs 170 HB). Hastelloy X runs hotter in service (1,150°C vs 500°C continuous) and N08221 conducts heat better (11 W/m·K vs 9.1 W/m·K). On the shop floor, Hastelloy X sits in a lower cost tier (premium, $$$) than N08221 (high, $$$$).

Hastelloy XChoose it when strength drives the design, or when the part sees heat.

N08221Choose it when the part is bent, formed or impact-loaded.

Hastelloy X vs N08221: properties

Hastelloy XN08221

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
200 GPa29 Msi

Shear Modulus

79 GPa11.5 Msi
77 GPa11.2 Msi

Bulk Modulus

190 GPa27.6 Msi
165 GPa23.9 Msi

Poisson's Ratio

0.32
0.31

Tensile Strength (Ultimate)

755 MPa110 ksi
650 MPa94.3 ksi

Yield Strength (0.2% offset)

360 MPa52.2 ksi
300 MPa43.5 ksi

Elongation at Break

43%
48%

Reduction in Area

55%
60%

Compressive Strength

370 MPa53.7 ksi
—

Shear Strength

490 MPa71.1 ksi
430 MPa62.4 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
280 MPa40.6 ksi

Fracture Toughness (K_IC)

120 MPa·√m109 ksi·√in
—

Charpy V-Notch Impact (RT)

100 J73.8 ft·lbf
200 J148 ft·lbf

Hardness, Brinell

195 HB
170 HB

Hardness, Rockwell B

90 HRB
87 HRB

Hardness, Vickers

205 HV
—

Physical

Density and transition temperatures.

Density

8.22 g/cm³0.3 lb/in³
8.1 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,260°C2,300 °F
1,330°C2,426 °F

Liquidus Temperature

1,355°C2,471 °F
1,385°C2,525 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

9.1 W/m·K5.3 BTU/hr·ft·°F
11 W/m·K6.4 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
450 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.9 µm/m·K7.7 µin/in·°F
13.6 µm/m·K7.6 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
285 J/g123 BTU/lb

Max Service Temperature (continuous)

1,150°C2,102 °F
500°C932 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.18×10⁻⁶ Ω·m46.5 µΩ·in
1.15×10⁻⁶ Ω·m45.3 µΩ·in

Same in both: Electrical Conductivity 1.5 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.1 V
-0.15 V

Corrosion Resistance

76 / 100
84 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

18 / 100
24 / 100

Machinability Rating (AISI 1212 = 100 %)

12%
15%

Weldability

85 / 100
78 / 100

Castability

55 / 100
40 / 100

Brazeability / Solderability

80 / 100
60 / 100

Polishability

70 / 100
80 / 100

Same in both: Formability (cold) 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
155 MJ/kg66,638 BTU/lb

Embodied Carbon (primary production)

13.5 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

520 L/kg62.3 gal/lb
320 L/kg38.3 gal/lb

Same in both: Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

92 kN·m/kg
80 kN·m/kg

Specific Stiffness (E / density)

24.9 MN·m/kg
24.7 MN·m/kg

Modulus of Resilience

316 kJ/m³
225 kJ/m³

Thermal Diffusivity

2.3 mm²/s
3 mm²/s

Thermal Shock Resistance Index

2
3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy XN08221

Manufacturing and finishing

CapabilityHastelloy XN08221
CNC machiningYes—
Sheet metalYes—
3D printingYes—
Default conditionSolution Annealed—
Relative cost$$$ Premium$$$$ High
Min. machined wall1.5 mm—
Best machined surfaceRa 1.6 µm—
ElectropolishingYes—
HVOF CoatingYes—

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Hastelloy X vs N08221 — frequently asked

Is Hastelloy X stronger than N08221?

Yes. Hastelloy X has a typical yield strength of 360 MPa (52.2 ksi) against 300 MPa (43.5 ksi) for N08221 — about 20% more. Tensile strength is 755 MPa (110 ksi) vs 650 MPa (94.3 ksi).

Which is cheaper, Hastelloy X or N08221?

Hastelloy X is the lower-cost material: it sits in the premium tier ($$$) while N08221 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Hastelloy X or N08221?

N08221, by a small margin. Both rate poor for machinability — 24/100 against 18/100 for Hastelloy X; for welding the order is Hastelloy X first (excellent, 85/100) then N08221 (very good, 78/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy X and N08221 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.