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Nickel Alloy Alloy 31 vs Hastelloy X

Nickel Alloy · grade comparison

Nickel Alloy Alloy 31 and Hastelloy X are both nickel alloy grades. Hastelloy X is the stronger of the two: yield strength 360 MPa (52.2 ksi) against 340 MPa (49.3 ksi) for Alloy 31, about 6% more; tensile strength follows at 755 MPa (110 ksi) vs 700 MPa (102 ksi). In exchange, Alloy 31 is the more ductile: elongation 50% versus 43% for Hastelloy X, and Hastelloy X is harder (195 HB vs 180 HB). Hastelloy X runs hotter in service (1,150°C vs 400°C continuous) and Alloy 31 conducts heat better (11 W/m·K vs 9.1 W/m·K). On the shop floor, Hastelloy X welds better (excellent vs very good) and Hastelloy X sits in a lower cost tier (premium, $$$) than Alloy 31 (high, $$$$).

Alloy 31Choose it when the part is bent, formed or impact-loaded.

Hastelloy XChoose it when strength drives the design, or when the part sees heat.

Alloy 31 vs Hastelloy X: properties

Alloy 31Hastelloy X

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

195 GPa28.3 Msi
205 GPa29.7 Msi

Shear Modulus

75 GPa10.9 Msi
79 GPa11.5 Msi

Bulk Modulus

163 GPa23.6 Msi
190 GPa27.6 Msi

Poisson's Ratio

0.3
0.32

Tensile Strength (Ultimate)

700 MPa102 ksi
755 MPa110 ksi

Yield Strength (0.2% offset)

340 MPa49.3 ksi
360 MPa52.2 ksi

Elongation at Break

50%
43%

Reduction in Area

65%
55%

Shear Strength

470 MPa68.2 ksi
490 MPa71.1 ksi

Charpy V-Notch Impact (RT)

200 J148 ft·lbf
100 J73.8 ft·lbf

Hardness, Brinell

180 HB
195 HB

Hardness, Rockwell B

88 HRB
90 HRB

Hardness, Vickers

190 HV
205 HV

Compressive Strength

—
370 MPa53.7 ksi

Fracture Toughness (K_IC)

—
120 MPa·√m109 ksi·√in

Same in both: Fatigue Strength (Endurance Limit) 300 MPa43.5 ksi

Physical

Density and transition temperatures.

Density

8.02 g/cm³0.29 lb/in³
8.22 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,320°C2,408 °F
1,260°C2,300 °F

Liquidus Temperature

1,360°C2,480 °F
1,355°C2,471 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11 W/m·K6.4 BTU/hr·ft·°F
9.1 W/m·K5.3 BTU/hr·ft·°F

Specific Heat Capacity

450 J/kg·K0.11 BTU/lb·°F
486 J/kg·K0.12 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

14.5 µm/m·K8.1 µin/in·°F
13.9 µm/m·K7.7 µin/in·°F

Latent Heat of Fusion

285 J/g123 BTU/lb
290 J/g125 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
1,150°C2,102 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.7 % IACS
1.5 % IACS

Electrical Resistivity

1×10⁻⁶ Ω·m39.4 µΩ·in
1.18×10⁻⁶ Ω·m46.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.1 V

Corrosion Resistance

92 / 100
76 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

14%
12%

Weldability

72 / 100
85 / 100

Formability (cold)

65 / 100
70 / 100

Castability

35 / 100
55 / 100

Brazeability / Solderability

45 / 100
80 / 100

Polishability

78 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
215 MJ/kg92,433 BTU/lb

Embodied Carbon (primary production)

7.5 kg CO₂/kg
13.5 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
520 L/kg62.3 gal/lb

Same in both: Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

87 kN·m/kg
92 kN·m/kg

Specific Stiffness (E / density)

24.3 MN·m/kg
24.9 MN·m/kg

Modulus of Resilience

296 kJ/m³
316 kJ/m³

Thermal Diffusivity

3 mm²/s
2.3 mm²/s

Thermal Shock Resistance Index

3
2

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy XAlloy 31

Manufacturing and finishing

CapabilityAlloy 31Hastelloy X
CNC machining—Yes
Sheet metal—Yes
3D printing—Yes
Default condition—Solution Annealed
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Alloy 31 vs Hastelloy X — frequently asked

Is Hastelloy X stronger than Alloy 31?

Yes. Hastelloy X has a typical yield strength of 360 MPa (52.2 ksi) against 340 MPa (49.3 ksi) for Alloy 31 — about 6% more. Tensile strength is 755 MPa (110 ksi) vs 700 MPa (102 ksi).

Which is cheaper, Alloy 31 or Hastelloy X?

Hastelloy X is the lower-cost material: it sits in the premium tier ($$$) while Alloy 31 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Alloy 31 or Hastelloy X?

Hastelloy X. Its weldability rates excellent (85/100) against very good (72/100) for Alloy 31.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 31 and Hastelloy X side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.