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Nickel Alloy Alloy 48 vs Alloy 52

Nickel Alloy · grade comparison

Nickel Alloy Alloy 48 and Alloy 52 are both nickel alloy grades. Alloy 52 is the stronger of the two: yield strength 280 MPa (40.6 ksi) against 200 MPa (29 ksi) for Alloy 48, about 40% more. Alloy 52 is harder — 150 HB against 125 HB for Alloy 48 — which matters for wear surfaces and threads. Alloy 52 runs hotter in service (500°C vs 400°C continuous).

Alloy 52Choose it when strength drives the design, or when surface hardness matters.

Alloy 48 vs Alloy 52: properties

Alloy 48Alloy 52

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

152 GPa22 Msi
150 GPa21.8 Msi

Shear Modulus

58 GPa8.4 Msi
57 GPa8.3 Msi

Bulk Modulus

127 GPa18.4 Msi
125 GPa18.1 Msi

Tensile Strength (Ultimate)

500 MPa72.5 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

200 MPa29 ksi
280 MPa40.6 ksi

Reduction in Area

65%
60%

Shear Strength

350 MPa50.8 ksi
340 MPa49.3 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
250 MPa36.3 ksi

Hardness, Brinell

125 HB
150 HB

Hardness, Rockwell B

70 HRB
80 HRB

Hardness, Vickers

130 HV
155 HV

Compressive Strength

—
285 MPa41.3 ksi

Charpy V-Notch Impact (RT)

—
130 J95.9 ft·lbf

Same in both: Poisson's Ratio 0.3 · Elongation at Break 35%

Physical

Density and transition temperatures.

Density

8.25 g/cm³0.3 lb/in³
8.3 g/cm³0.3 lb/in³

Same in both: Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

9.2 µm/m·K5.1 µin/in·°F
9.9 µm/m·K5.5 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
—

Max Service Temperature (continuous)

400°C752 °F
500°C932 °F

Same in both: Thermal Conductivity 13.5 W/m·K7.8 BTU/hr·ft·°F · Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.8 % IACS
4 % IACS

Electrical Resistivity

4.5×10⁻⁷ Ω·m17.7 µΩ·in
4.3×10⁻⁷ Ω·m16.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.32 V
—

Corrosion Resistance

32 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

25%
30%

Weldability

65 / 100
70 / 100

Formability (cold)

85 / 100
80 / 100

Castability

40 / 100
—

Brazeability / Solderability

72 / 100
85 / 100

Polishability

75 / 100
70 / 100

Same in both: Machinability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

92 MJ/kg39,553 BTU/lb
95 MJ/kg40,843 BTU/lb

Embodied Water

200 L/kg24 gal/lb
220 L/kg26.4 gal/lb

Same in both: Embodied Carbon (primary production) 7.5 kg CO₂/kg · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

61 kN·m/kg
63 kN·m/kg

Specific Stiffness (E / density)

18.4 MN·m/kg
18.1 MN·m/kg

Modulus of Resilience

132 kJ/m³
261 kJ/m³

Same in both: Thermal Diffusivity 3.3 mm²/s · Thermal Shock Resistance Index 5

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleAlloy 48Alloy 52

Manufacturing and finishing

CapabilityAlloy 48Alloy 52
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Alloy 48 vs Alloy 52 — frequently asked

Is Alloy 52 stronger than Alloy 48?

Yes. Alloy 52 has a typical yield strength of 280 MPa (40.6 ksi) against 200 MPa (29 ksi) for Alloy 48 — about 40% more. Tensile strength is 520 MPa (75.4 ksi) vs 500 MPa (72.5 ksi).

Which is cheaper, Alloy 48 or Alloy 52?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Alloy 48 or Alloy 52?

Alloy 52. Its weldability rates very good (70/100) against good (65/100) for Alloy 48.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 48 and Alloy 52 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.