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Magnesium Alloy AZ80A vs ZK30

Magnesium Alloy · grade comparison

Magnesium Alloy AZ80A and ZK30 are both magnesium alloy grades. AZ80A is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 195 MPa (28.3 ksi) for ZK30, about 28% more; tensile strength follows at 340 MPa (49.3 ksi) vs 275 MPa (39.9 ksi). In exchange, ZK30 is the more ductile: elongation 13% versus 11% for AZ80A, and AZ80A is harder (68 HV vs 62 HV). ZK30 conducts heat better (122 W/m·K vs 78 W/m·K). On the shop floor, AZ80A welds better (fair vs poor) and AZ80A sits in a lower cost tier (standard, $$) than ZK30 (high, $$$$).

AZ80AChoose it when strength drives the design, or when it will be welded.

ZK30Choose it when the part is bent, formed or impact-loaded.

AZ80A vs ZK30: properties

AZ80AZK30

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

17 GPa2.5 Msi
16.5 GPa2.4 Msi

Tensile Strength (Ultimate)

340 MPa49.3 ksi
275 MPa39.9 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
195 MPa28.3 ksi

Elongation at Break

11%
13%

Compressive Strength

240 MPa34.8 ksi
175 MPa25.4 ksi

Shear Strength

165 MPa23.9 ksi
160 MPa23.2 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
130 MPa18.9 ksi

Fracture Toughness (K_IC)

15 MPa·√m13.7 ksi·√in
16 MPa·√m14.6 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
5 J3.7 ft·lbf

Hardness, Brinell

60 HB
58 HB

Hardness, Vickers

68 HV
62 HV

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35

Physical

Density and transition temperatures.

Melting Point (Solidus)

490°C914 °F
535°C995 °F

Liquidus Temperature

610°C1,130 °F
635°C1,175 °F

Same in both: Density 1.8 g/cm³0.07 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

78 W/m·K45.1 BTU/hr·ft·°F
122 W/m·K70.5 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

26 µm/m·K14.4 µin/in·°F
26.5 µm/m·K14.7 µin/in·°F

Latent Heat of Fusion

370 J/g159 BTU/lb
340 J/g146 BTU/lb

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -70°C-94 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

11.5 % IACS
28 % IACS

Electrical Resistivity

1.5×10⁻⁷ Ω·m5.91 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

20 / 100
25 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -1.58 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

98 / 100
95 / 100

Machinability Rating (AISI 1212 = 100 %)

500%
480%

Weldability

45 / 100
30 / 100

Formability (cold)

18 / 100
35 / 100

Castability

—
40 / 100

Same in both: Brazeability / Solderability 20 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

27 kg CO₂/kg
34 kg CO₂/kg

Typical Recycled Content

20%
25%

Same in both: Embodied Energy (primary production) 330 MJ/kg141,875 BTU/lb · Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

189 kN·m/kg
153 kN·m/kg

Modulus of Resilience

694 kJ/m³
423 kJ/m³

Thermal Diffusivity

43.3 mm²/s
67.8 mm²/s

Thermal Shock Resistance Index

23
28

Same in both: Specific Stiffness (E / density) 25 MN·m/kg

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ80AZK30

Manufacturing and finishing

CapabilityAZ80AZK30
CNC machiningYes—
Sheet metalYes—
Default conditionF—
Relative cost$$ Standard$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
PaintingYes—
Powder CoatingYes—

AZ80A vs ZK30 — frequently asked

Is AZ80A stronger than ZK30?

Yes. AZ80A has a typical yield strength of 250 MPa (36.3 ksi) against 195 MPa (28.3 ksi) for ZK30 — about 28% more. Tensile strength is 340 MPa (49.3 ksi) vs 275 MPa (39.9 ksi).

Which is cheaper, AZ80A or ZK30?

AZ80A is the lower-cost material: it sits in the standard tier ($$) while ZK30 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, AZ80A or ZK30?

AZ80A. Its weldability rates fair (45/100) against poor (30/100) for ZK30.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ80A and ZK30 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.