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Magnesium Alloy AZ31B vs AZ80A

Magnesium Alloy · grade comparison

Magnesium Alloy AZ31B and AZ80A are both magnesium alloy grades. AZ80A is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 150 MPa (21.8 ksi) for AZ31B, about 67% more; tensile strength follows at 340 MPa (49.3 ksi) vs 255 MPa (37 ksi). In exchange, AZ31B is the more ductile: elongation 21% versus 11% for AZ80A, and AZ80A is harder (60 HB vs 49 HB). AZ31B conducts heat better (96 W/m·K vs 78 W/m·K). On the shop floor, AZ31B welds better (very good vs fair).

AZ31BChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

AZ80AChoose it when strength drives the design.

AZ31B vs AZ80A: properties

AZ31BAZ80A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

35 GPa5.1 Msi
45 GPa6.5 Msi

Tensile Strength (Ultimate)

255 MPa37 ksi
340 MPa49.3 ksi

Yield Strength (0.2% offset)

150 MPa21.8 ksi
250 MPa36.3 ksi

Elongation at Break

21%
11%

Compressive Strength

97 MPa14.1 ksi
240 MPa34.8 ksi

Shear Strength

145 MPa21 ksi
165 MPa23.9 ksi

Fatigue Strength (Endurance Limit)

125 MPa18.1 ksi
138 MPa20 ksi

Fracture Toughness (K_IC)

14 MPa·√m12.7 ksi·√in
15 MPa·√m13.7 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
4 J3 ft·lbf

Hardness, Brinell

49 HB
60 HB

Hardness, Rockwell B

45 HRB
—

Hardness, Vickers

55 HV
68 HV

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Poisson's Ratio 0.35

Physical

Density and transition temperatures.

Density

1.77 g/cm³0.06 lb/in³
1.8 g/cm³0.07 lb/in³

Melting Point (Solidus)

566°C1,051 °F
490°C914 °F

Liquidus Temperature

632°C1,170 °F
610°C1,130 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

96 W/m·K55.5 BTU/hr·ft·°F
78 W/m·K45.1 BTU/hr·ft·°F

Latent Heat of Fusion

340 J/g146 BTU/lb
370 J/g159 BTU/lb

Min Service Temperature

-80°C-112 °F
-70°C-94 °F

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F · Max Service Temperature (continuous) 120°C248 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

18.5 % IACS
11.5 % IACS

Electrical Resistivity

9.2×10⁻⁸ Ω·m3.62 µΩ·in
1.5×10⁻⁷ Ω·m5.91 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.55 V
-1.58 V

Corrosion Resistance

25 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

95 / 100
98 / 100

Machinability Rating (AISI 1212 = 100 %)

400%
500%

Weldability

70 / 100
45 / 100

Formability (cold)

50 / 100
18 / 100

Castability

40 / 100
—

Brazeability / Solderability

25 / 100
20 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

32 kg CO₂/kg
27 kg CO₂/kg

Typical Recycled Content

25%
20%

Same in both: Embodied Energy (primary production) 330 MJ/kg141,875 BTU/lb · Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

144 kN·m/kg
189 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
25 MN·m/kg

Modulus of Resilience

250 kJ/m³
694 kJ/m³

Thermal Diffusivity

54.2 mm²/s
43.3 mm²/s

Thermal Shock Resistance Index

21
23

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ31BAZ80A

Manufacturing and finishing

CapabilityAZ31BAZ80A
Default conditionOF
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 7 finishes: Anodizing Type II, Chem Film (Alodine), E-Coating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Painting, Powder Coating.

AZ31B vs AZ80A — frequently asked

Is AZ80A stronger than AZ31B?

Yes. AZ80A has a typical yield strength of 250 MPa (36.3 ksi) against 150 MPa (21.8 ksi) for AZ31B — about 67% more. Tensile strength is 340 MPa (49.3 ksi) vs 255 MPa (37 ksi).

Which is cheaper, AZ31B or AZ80A?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AZ31B or AZ80A?

AZ31B. Its weldability rates very good (70/100) against fair (45/100) for AZ80A.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ31B and AZ80A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.