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Magnesium Alloy AZ80A vs M1A

Magnesium Alloy · grade comparison

Magnesium Alloy AZ80A and M1A are both magnesium alloy grades. AZ80A is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 115 MPa (16.7 ksi) for M1A, about 117% more; tensile strength follows at 340 MPa (49.3 ksi) vs 230 MPa (33.4 ksi). AZ80A is harder — 60 HB against 44 HB for M1A — which matters for wear surfaces and threads. M1A runs hotter in service (150°C vs 120°C continuous) and M1A conducts heat better (138 W/m·K vs 78 W/m·K). On the shop floor, M1A welds better (excellent vs fair) and M1A forms better (good vs poor).

AZ80AChoose it when strength drives the design, or when surface hardness matters.

M1AChoose it when the part sees heat, or when it will be welded.

AZ80A vs M1A: properties

AZ80AM1A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

340 MPa49.3 ksi
230 MPa33.4 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
115 MPa16.7 ksi

Elongation at Break

11%
12%

Compressive Strength

240 MPa34.8 ksi
69 MPa10 ksi

Shear Strength

165 MPa23.9 ksi
124 MPa18 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
76 MPa11 ksi

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
5 J3.7 ft·lbf

Hardness, Brinell

60 HB
44 HB

Hardness, Vickers

68 HV
—

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Fracture Toughness (K_IC) 15 MPa·√m13.7 ksi·√in

Physical

Density and transition temperatures.

Density

1.8 g/cm³0.07 lb/in³
1.76 g/cm³0.06 lb/in³

Melting Point (Solidus)

490°C914 °F
648°C1,198 °F

Liquidus Temperature

610°C1,130 °F
650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

78 W/m·K45.1 BTU/hr·ft·°F
138 W/m·K79.7 BTU/hr·ft·°F

Specific Heat Capacity

1,000 J/kg·K0.24 BTU/lb·°F
1,020 J/kg·K0.24 BTU/lb·°F

Latent Heat of Fusion

370 J/g159 BTU/lb
373 J/g160 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-70°C-94 °F
-100°C-148 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

11.5 % IACS
33 % IACS

Electrical Resistivity

1.5×10⁻⁷ Ω·m5.91 µΩ·in
5.2×10⁻⁸ Ω·m2.05 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.58 V
-1.6 V

Corrosion Resistance

20 / 100
28 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

98 / 100
96 / 100

Machinability Rating (AISI 1212 = 100 %)

500%
400%

Weldability

45 / 100
88 / 100

Formability (cold)

18 / 100
55 / 100

Brazeability / Solderability

20 / 100
25 / 100

Polishability

55 / 100
50 / 100

Castability

—
30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

330 MJ/kg141,875 BTU/lb
350 MJ/kg150,473 BTU/lb

Embodied Carbon (primary production)

27 kg CO₂/kg
32 kg CO₂/kg

Typical Recycled Content

20%
25%

Same in both: Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

189 kN·m/kg
131 kN·m/kg

Specific Stiffness (E / density)

25 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

694 kJ/m³
147 kJ/m³

Thermal Diffusivity

43.3 mm²/s
76.9 mm²/s

Thermal Shock Resistance Index

23
27

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ80AM1A

Manufacturing and finishing

CapabilityAZ80AM1A
Default conditionFO
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 7 finishes: Anodizing Type II, Chem Film (Alodine), E-Coating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Painting, Powder Coating.

AZ80A vs M1A — frequently asked

Is AZ80A stronger than M1A?

Yes. AZ80A has a typical yield strength of 250 MPa (36.3 ksi) against 115 MPa (16.7 ksi) for M1A — about 117% more. Tensile strength is 340 MPa (49.3 ksi) vs 230 MPa (33.4 ksi).

Which is cheaper, AZ80A or M1A?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AZ80A or M1A?

M1A. Its weldability rates excellent (88/100) against fair (45/100) for AZ80A.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ80A and M1A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.