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Magnesium Alloy AZ80A vs ZK60A

Magnesium Alloy · grade comparison

Magnesium Alloy AZ80A and ZK60A are both magnesium alloy grades, both high strength mg. Both yield at about 250 MPa — strength does not separate them. ZK60A is the more ductile: elongation 14% versus 11% for AZ80A, and ZK60A is harder (75 HB vs 60 HB). ZK60A runs hotter in service (150°C vs 120°C continuous) and ZK60A conducts heat better (121 W/m·K vs 78 W/m·K). On the shop floor, AZ80A welds better (fair vs poor).

AZ80AChoose it when it will be welded.

ZK60AChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AZ80A vs ZK60A: properties

AZ80AZK60A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

17 GPa2.5 Msi
16.5 GPa2.4 Msi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
260 MPa37.7 ksi

Elongation at Break

11%
14%

Compressive Strength

240 MPa34.8 ksi
215 MPa31.2 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
130 MPa18.9 ksi

Fracture Toughness (K_IC)

15 MPa·√m13.7 ksi·√in
14 MPa·√m12.7 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
6 J4.4 ft·lbf

Hardness, Brinell

60 HB
75 HB

Hardness, Vickers

68 HV
78 HV

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Tensile Strength (Ultimate) 340 MPa49.3 ksi · Shear Strength 165 MPa23.9 ksi

Physical

Density and transition temperatures.

Density

1.8 g/cm³0.07 lb/in³
1.83 g/cm³0.07 lb/in³

Melting Point (Solidus)

490°C914 °F
520°C968 °F

Liquidus Temperature

610°C1,130 °F
635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

78 W/m·K45.1 BTU/hr·ft·°F
121 W/m·K69.9 BTU/hr·ft·°F

Latent Heat of Fusion

370 J/g159 BTU/lb
350 J/g150 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-70°C-94 °F
-80°C-112 °F

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

11.5 % IACS
28 % IACS

Electrical Resistivity

1.5×10⁻⁷ Ω·m5.91 µΩ·in
6.1×10⁻⁸ Ω·m2.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.58 V
-1.55 V

Corrosion Resistance

20 / 100
25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

98 / 100
95 / 100

Machinability Rating (AISI 1212 = 100 %)

500%
400%

Weldability

45 / 100
25 / 100

Formability (cold)

18 / 100
30 / 100

Polishability

55 / 100
60 / 100

Castability

—
40 / 100

Same in both: Brazeability / Solderability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

330 MJ/kg141,875 BTU/lb
300 MJ/kg128,977 BTU/lb

Embodied Carbon (primary production)

27 kg CO₂/kg
30 kg CO₂/kg

Same in both: Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

189 kN·m/kg
186 kN·m/kg

Specific Stiffness (E / density)

25 MN·m/kg
24.6 MN·m/kg

Modulus of Resilience

694 kJ/m³
751 kJ/m³

Thermal Diffusivity

43.3 mm²/s
66.1 mm²/s

Thermal Shock Resistance Index

23
35

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ80AZK60A

Manufacturing and finishing

CapabilityAZ80AZK60A
Default conditionFF
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 7 finishes: Anodizing Type II, Chem Film (Alodine), E-Coating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Painting, Powder Coating.

AZ80A vs ZK60A — frequently asked

What is the difference between AZ80A and ZK60A?

Magnesium Alloy AZ80A and ZK60A are both magnesium alloy grades, both high strength mg. Both yield at about 250 MPa — strength does not separate them. ZK60A is the more ductile: elongation 14% versus 11% for AZ80A, and ZK60A is harder (75 HB vs 60 HB).

Which is cheaper, AZ80A or ZK60A?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AZ80A or ZK60A?

AZ80A. Its weldability rates fair (45/100) against poor (25/100) for ZK60A.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ80A and ZK60A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.