Magnesium Alloy AZ61A vs AZ80A
Magnesium Alloy · grade comparison
Magnesium Alloy AZ61A and AZ80A are both magnesium alloy grades, both high strength mg. AZ80A is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 230 MPa (33.4 ksi) for AZ61A, about 9% more; tensile strength follows at 340 MPa (49.3 ksi) vs 310 MPa (45 ksi). In exchange, AZ61A is the more ductile: elongation 16% versus 11% for AZ80A. AZ61A conducts electricity better (13.5 % IACS vs 11.5 % IACS). On the shop floor, AZ61A welds better (very good vs fair).
AZ61AChoose it when the part is bent, formed or impact-loaded, or when it will be welded.
AZ80AChoose it when strength drives the design.
AZ61A vs AZ80A: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all magnesium alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all magnesium alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Hardness, Brinell 60 HB
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 1.8 g/cm³0.07 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Castability
Polishability
Same in both: Machinability Rating (AISI 1212 = 100 %) 500% · Brazeability / Solderability 20 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Typical Recycled Content
Same in both: Embodied Carbon (primary production) 27 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 25 MN·m/kg
Strength versus weight
Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | AZ61A | AZ80A |
|---|---|---|
| Default condition | F | F |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 0.8 µm | Ra 0.8 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 7 finishes: Anodizing Type II, Chem Film (Alodine), E-Coating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Painting, Powder Coating.
AZ61A vs AZ80A — frequently asked
Is AZ80A stronger than AZ61A?
Yes. AZ80A has a typical yield strength of 250 MPa (36.3 ksi) against 230 MPa (33.4 ksi) for AZ61A — about 9% more. Tensile strength is 340 MPa (49.3 ksi) vs 310 MPa (45 ksi).
Which is cheaper, AZ61A or AZ80A?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which welds better, AZ61A or AZ80A?
AZ61A. Its weldability rates very good (70/100) against fair (45/100) for AZ80A.
Ready to make it?
Upload a CAD file and FabDigit prices the part in AZ61A and AZ80A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.