FabDigitFabDigit

Magnesium Alloy AZ80A vs MgMn2

Magnesium Alloy · grade comparison

Magnesium Alloy AZ80A and MgMn2 are both magnesium alloy grades. AZ80A is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 180 MPa (26.1 ksi) for MgMn2, about 39% more; tensile strength follows at 340 MPa (49.3 ksi) vs 255 MPa (37 ksi). AZ80A is harder — 60 HB against 44 HB for MgMn2 — which matters for wear surfaces and threads. MgMn2 runs hotter in service (150°C vs 120°C continuous) and MgMn2 conducts heat better (138 W/m·K vs 78 W/m·K). On the shop floor, MgMn2 welds better (excellent vs fair), MgMn2 forms better (28 vs 18 out of 100), and AZ80A sits in a lower cost tier (standard, $$) than MgMn2 (premium, $$$).

AZ80AChoose it when strength drives the design, or when surface hardness matters.

MgMn2Choose it when the part sees heat, or when it will be welded.

AZ80A vs MgMn2: properties

AZ80AMgMn2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

340 MPa49.3 ksi
255 MPa37 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
180 MPa26.1 ksi

Elongation at Break

11%
12%

Compressive Strength

240 MPa34.8 ksi
83 MPa12 ksi

Shear Strength

165 MPa23.9 ksi
125 MPa18.1 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
80 MPa11.6 ksi

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
5 J3.7 ft·lbf

Hardness, Brinell

60 HB
44 HB

Hardness, Vickers

68 HV
—

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Fracture Toughness (K_IC) 15 MPa·√m13.7 ksi·√in

Physical

Density and transition temperatures.

Density

1.8 g/cm³0.07 lb/in³
1.76 g/cm³0.06 lb/in³

Melting Point (Solidus)

490°C914 °F
648°C1,198 °F

Liquidus Temperature

610°C1,130 °F
651°C1,204 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

78 W/m·K45.1 BTU/hr·ft·°F
138 W/m·K79.7 BTU/hr·ft·°F

Specific Heat Capacity

1,000 J/kg·K0.24 BTU/lb·°F
1,030 J/kg·K0.25 BTU/lb·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-70°C-94 °F
-100°C-148 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F · Latent Heat of Fusion 370 J/g159 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

11.5 % IACS
33 % IACS

Electrical Resistivity

1.5×10⁻⁷ Ω·m5.91 µΩ·in
5.2×10⁻⁸ Ω·m2.05 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

20 / 100
30 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -1.58 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

98 / 100
96 / 100

Machinability Rating (AISI 1212 = 100 %)

500%
400%

Weldability

45 / 100
88 / 100

Formability (cold)

18 / 100
28 / 100

Same in both: Brazeability / Solderability 20 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

330 MJ/kg141,875 BTU/lb
340 MJ/kg146,174 BTU/lb

Same in both: Embodied Carbon (primary production) 27 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

189 kN·m/kg
145 kN·m/kg

Specific Stiffness (E / density)

25 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

694 kJ/m³
360 kJ/m³

Thermal Diffusivity

43.3 mm²/s
76.1 mm²/s

Thermal Shock Resistance Index

23
30

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ80AMgMn2

Manufacturing and finishing

CapabilityAZ80AMgMn2
CNC machiningYes—
Sheet metalYes—
Default conditionF—
Relative cost$$ Standard$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
PaintingYes—
Powder CoatingYes—

AZ80A vs MgMn2 — frequently asked

Is AZ80A stronger than MgMn2?

Yes. AZ80A has a typical yield strength of 250 MPa (36.3 ksi) against 180 MPa (26.1 ksi) for MgMn2 — about 39% more. Tensile strength is 340 MPa (49.3 ksi) vs 255 MPa (37 ksi).

Which is cheaper, AZ80A or MgMn2?

AZ80A is the lower-cost material: it sits in the standard tier ($$) while MgMn2 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, AZ80A or MgMn2?

MgMn2. Its weldability rates excellent (88/100) against fair (45/100) for AZ80A.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ80A and MgMn2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.