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Magnesium Alloy AZ80A vs MB1

Magnesium Alloy · grade comparison

Magnesium Alloy AZ80A and MB1 are both magnesium alloy grades. AZ80A is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 105 MPa (15.2 ksi) for MB1, about 138% more; tensile strength follows at 340 MPa (49.3 ksi) vs 225 MPa (32.6 ksi). AZ80A is harder — 60 HB against 40 HB for MB1 — which matters for wear surfaces and threads. MB1 runs hotter in service (150°C vs 120°C continuous) and MB1 conducts heat better (138 W/m·K vs 78 W/m·K). On the shop floor, MB1 welds better (excellent vs fair), MB1 forms better (fair vs poor), and AZ80A sits in a lower cost tier (standard, $$) than MB1 (premium, $$$).

AZ80AChoose it when strength drives the design, or when surface hardness matters.

MB1Choose it when the part sees heat, or when it will be welded.

AZ80A vs MB1: properties

AZ80AMB1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

45 GPa6.5 Msi
36 GPa5.2 Msi

Tensile Strength (Ultimate)

340 MPa49.3 ksi
225 MPa32.6 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
105 MPa15.2 ksi

Elongation at Break

11%
12%

Compressive Strength

240 MPa34.8 ksi
75 MPa10.9 ksi

Shear Strength

165 MPa23.9 ksi
110 MPa16 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
65 MPa9.4 ksi

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
—

Hardness, Brinell

60 HB
40 HB

Hardness, Vickers

68 HV
—

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Poisson's Ratio 0.35 · Fracture Toughness (K_IC) 15 MPa·√m13.7 ksi·√in

Physical

Density and transition temperatures.

Density

1.8 g/cm³0.07 lb/in³
1.76 g/cm³0.06 lb/in³

Melting Point (Solidus)

490°C914 °F
648°C1,198 °F

Liquidus Temperature

610°C1,130 °F
651°C1,204 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

78 W/m·K45.1 BTU/hr·ft·°F
138 W/m·K79.7 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-70°C-94 °F
-60°C-76 °F

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F · Latent Heat of Fusion 370 J/g159 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

11.5 % IACS
33 % IACS

Electrical Resistivity

1.5×10⁻⁷ Ω·m5.91 µΩ·in
5.2×10⁻⁸ Ω·m2.05 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.58 V
-1.6 V

Corrosion Resistance

20 / 100
22 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

98 / 100
93 / 100

Weldability

45 / 100
90 / 100

Formability (cold)

18 / 100
35 / 100

Brazeability / Solderability

20 / 100
25 / 100

Polishability

55 / 100
45 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 500%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

330 MJ/kg141,875 BTU/lb
300 MJ/kg128,977 BTU/lb

Embodied Carbon (primary production)

27 kg CO₂/kg
28 kg CO₂/kg

Typical Recycled Content

20%
25%

Same in both: Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

189 kN·m/kg
128 kN·m/kg

Specific Stiffness (E / density)

25 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

694 kJ/m³
123 kJ/m³

Thermal Diffusivity

43.3 mm²/s
78.4 mm²/s

Thermal Shock Resistance Index

23
27

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ80AMB1

Manufacturing and finishing

CapabilityAZ80AMB1
CNC machiningYes—
Sheet metalYes—
Default conditionF—
Relative cost$$ Standard$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
PaintingYes—
Powder CoatingYes—

AZ80A vs MB1 — frequently asked

Is AZ80A stronger than MB1?

Yes. AZ80A has a typical yield strength of 250 MPa (36.3 ksi) against 105 MPa (15.2 ksi) for MB1 — about 138% more. Tensile strength is 340 MPa (49.3 ksi) vs 225 MPa (32.6 ksi).

Which is cheaper, AZ80A or MB1?

AZ80A is the lower-cost material: it sits in the standard tier ($$) while MB1 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AZ80A or MB1?

AZ80A, by a small margin. Both rate excellent for machinability — 98/100 against 93/100 for MB1; for welding the order is MB1 first (excellent, 90/100) then AZ80A (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ80A and MB1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.