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Magnesium Alloy AZ80A vs MA2

Magnesium Alloy · grade comparison

Magnesium Alloy AZ80A and MA2 are both magnesium alloy grades. AZ80A is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 130 MPa (18.9 ksi) for MA2, about 92% more; tensile strength follows at 340 MPa (49.3 ksi) vs 250 MPa (36.3 ksi). In exchange, MA2 is the more ductile: elongation 15% versus 11% for AZ80A, and AZ80A is harder (60 HB vs 50 HB). MA2 conducts heat better (96 W/m·K vs 78 W/m·K). On the shop floor, MA2 welds better (very good vs fair) and AZ80A sits in a lower cost tier (standard, $$) than MA2 (premium, $$$).

AZ80AChoose it when strength drives the design, or when cost is the deciding factor.

MA2Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

AZ80A vs MA2: properties

AZ80AMA2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

45 GPa6.5 Msi
35 GPa5.1 Msi

Tensile Strength (Ultimate)

340 MPa49.3 ksi
250 MPa36.3 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
130 MPa18.9 ksi

Elongation at Break

11%
15%

Shear Strength

165 MPa23.9 ksi
150 MPa21.8 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
100 MPa14.5 ksi

Fracture Toughness (K_IC)

15 MPa·√m13.7 ksi·√in
17 MPa·√m15.5 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
5 J3.7 ft·lbf

Hardness, Brinell

60 HB
50 HB

Hardness, Vickers

68 HV
55 HV

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Poisson's Ratio 0.35 · Compressive Strength 240 MPa34.8 ksi

Physical

Density and transition temperatures.

Density

1.8 g/cm³0.07 lb/in³
1.78 g/cm³0.06 lb/in³

Melting Point (Solidus)

490°C914 °F
566°C1,051 °F

Liquidus Temperature

610°C1,130 °F
630°C1,166 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

78 W/m·K45.1 BTU/hr·ft·°F
96 W/m·K55.5 BTU/hr·ft·°F

Latent Heat of Fusion

370 J/g159 BTU/lb
373 J/g160 BTU/lb

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -70°C-94 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

11.5 % IACS
18.5 % IACS

Electrical Resistivity

1.5×10⁻⁷ Ω·m5.91 µΩ·in
9.2×10⁻⁸ Ω·m3.62 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.58 V
-1.55 V

Same in both: Corrosion Resistance 20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

98 / 100
92 / 100

Weldability

45 / 100
72 / 100

Formability (cold)

18 / 100
45 / 100

Brazeability / Solderability

20 / 100
30 / 100

Castability

—
50 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 500% · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

330 MJ/kg141,875 BTU/lb
320 MJ/kg137,575 BTU/lb

Embodied Carbon (primary production)

27 kg CO₂/kg
33 kg CO₂/kg

Typical Recycled Content

20%
15%

Same in both: Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

189 kN·m/kg
140 kN·m/kg

Specific Stiffness (E / density)

25 MN·m/kg
25.3 MN·m/kg

Modulus of Resilience

694 kJ/m³
188 kJ/m³

Thermal Diffusivity

43.3 mm²/s
53.9 mm²/s

Thermal Shock Resistance Index

23
21

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ80AMA2

Manufacturing and finishing

CapabilityAZ80AMA2
CNC machiningYes—
Sheet metalYes—
Default conditionF—
Relative cost$$ Standard$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
PaintingYes—
Powder CoatingYes—

AZ80A vs MA2 — frequently asked

Is AZ80A stronger than MA2?

Yes. AZ80A has a typical yield strength of 250 MPa (36.3 ksi) against 130 MPa (18.9 ksi) for MA2 — about 92% more. Tensile strength is 340 MPa (49.3 ksi) vs 250 MPa (36.3 ksi).

Which is cheaper, AZ80A or MA2?

AZ80A is the lower-cost material: it sits in the standard tier ($$) while MA2 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AZ80A or MA2?

AZ80A, by a small margin. Both rate excellent for machinability — 98/100 against 92/100 for MA2; for welding the order is MA2 first (very good, 72/100) then AZ80A (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ80A and MA2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.