Magnesium Alloy AZ80A vs AZ91D Powder
Magnesium Alloy · grade comparison
Magnesium Alloy AZ80A and AZ91D Powder are both magnesium alloy grades. AZ80A is the stronger of the two: tensile strength 340 MPa (49.3 ksi) against 290 MPa (42.1 ksi) for AZ91D Powder, about 17% more. AZ80A is the more ductile: elongation 11% versus 2.5% for AZ91D Powder, and AZ91D Powder is harder (75 HB vs 60 HB). AZ80A conducts heat better (78 W/m·K vs 51 W/m·K). On the shop floor, AZ91D Powder welds better (good vs fair) and AZ80A sits in a lower cost tier (standard, $$) than AZ91D Powder (high, $$$$).
AZ80AChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.
AZ91D PowderChoose it when it will be welded.
AZ80A vs AZ91D Powder: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all magnesium alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all magnesium alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Latent Heat of Fusion
Min Service Temperature
Same in both: Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F · Max Service Temperature (continuous) 120°C248 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Castability
Same in both: Polishability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Water 500 L/kg59.9 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | AZ80A | AZ91D Powder |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | F | — |
| Relative cost | $$ Standard | $$$$ High |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Chem Film (Alodine) | Yes | — |
| E-Coating | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
AZ80A vs AZ91D Powder — frequently asked
Is AZ80A stronger than AZ91D Powder?
Yes. AZ80A has a typical tensile strength of 340 MPa (49.3 ksi) against 290 MPa (42.1 ksi) for AZ91D Powder — about 17% more.
Which is cheaper, AZ80A or AZ91D Powder?
AZ80A is the lower-cost material: it sits in the standard tier ($$) while AZ91D Powder is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which welds better, AZ80A or AZ91D Powder?
AZ91D Powder. Its weldability rates good (60/100) against fair (45/100) for AZ80A.
Ready to make it?
Upload a CAD file and FabDigit prices the part in AZ80A and AZ91D Powder side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.