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Magnesium Alloy AZ31C vs AZ80A

Magnesium Alloy · grade comparison

Magnesium Alloy AZ31C and AZ80A are both magnesium alloy grades. AZ80A is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 200 MPa (29 ksi) for AZ31C, about 25% more; tensile strength follows at 340 MPa (49.3 ksi) vs 260 MPa (37.7 ksi). In exchange, AZ31C is the more ductile: elongation 15% versus 11% for AZ80A, and AZ80A is harder (60 HB vs 49 HB). AZ31C conducts heat better (96 W/m·K vs 78 W/m·K). On the shop floor, AZ31C welds better (very good vs fair) and AZ80A sits in a lower cost tier (standard, $$) than AZ31C (premium, $$$).

AZ31CChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

AZ80AChoose it when strength drives the design, or when cost is the deciding factor.

AZ31C vs AZ80A: properties

AZ31CAZ80A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

260 MPa37.7 ksi
340 MPa49.3 ksi

Yield Strength (0.2% offset)

200 MPa29 ksi
250 MPa36.3 ksi

Elongation at Break

15%
11%

Compressive Strength

97 MPa14.1 ksi
240 MPa34.8 ksi

Shear Strength

130 MPa18.9 ksi
165 MPa23.9 ksi

Fatigue Strength (Endurance Limit)

135 MPa19.6 ksi
138 MPa20 ksi

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
4 J3 ft·lbf

Hardness, Brinell

49 HB
60 HB

Hardness, Vickers

55 HV
68 HV

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Fracture Toughness (K_IC) 15 MPa·√m13.7 ksi·√in

Physical

Density and transition temperatures.

Density

1.77 g/cm³0.06 lb/in³
1.8 g/cm³0.07 lb/in³

Melting Point (Solidus)

566°C1,051 °F
490°C914 °F

Liquidus Temperature

632°C1,170 °F
610°C1,130 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

96 W/m·K55.5 BTU/hr·ft·°F
78 W/m·K45.1 BTU/hr·ft·°F

Latent Heat of Fusion

373 J/g160 BTU/lb
370 J/g159 BTU/lb

Min Service Temperature

-100°C-148 °F
-70°C-94 °F

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F · Max Service Temperature (continuous) 120°C248 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

18.5 % IACS
11.5 % IACS

Electrical Resistivity

9.2×10⁻⁸ Ω·m3.62 µΩ·in
1.5×10⁻⁷ Ω·m5.91 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.55 V
-1.58 V

Corrosion Resistance

13 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

100 / 100
98 / 100

Weldability

75 / 100
45 / 100

Formability (cold)

30 / 100
18 / 100

Castability

40 / 100
—

Brazeability / Solderability

30 / 100
20 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 500% · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

355 MJ/kg152,623 BTU/lb
330 MJ/kg141,875 BTU/lb

Embodied Carbon (primary production)

32 kg CO₂/kg
27 kg CO₂/kg

Typical Recycled Content

30%
20%

Same in both: Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

147 kN·m/kg
189 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
25 MN·m/kg

Modulus of Resilience

444 kJ/m³
694 kJ/m³

Thermal Diffusivity

54.2 mm²/s
43.3 mm²/s

Thermal Shock Resistance Index

21
23

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ80AAZ31C

Manufacturing and finishing

CapabilityAZ31CAZ80A
CNC machining—Yes
Sheet metal—Yes
Default condition—F
Relative cost$$$ Premium$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 0.8 µm
Anodizing Type II—Yes
Chem Film (Alodine)—Yes
E-Coating—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Painting—Yes
Powder Coating—Yes

AZ31C vs AZ80A — frequently asked

Is AZ80A stronger than AZ31C?

Yes. AZ80A has a typical yield strength of 250 MPa (36.3 ksi) against 200 MPa (29 ksi) for AZ31C — about 25% more. Tensile strength is 340 MPa (49.3 ksi) vs 260 MPa (37.7 ksi).

Which is cheaper, AZ31C or AZ80A?

AZ80A is the lower-cost material: it sits in the standard tier ($$) while AZ31C is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, AZ31C or AZ80A?

AZ31C. Its weldability rates very good (75/100) against fair (45/100) for AZ80A.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ31C and AZ80A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.