Copper Alloy C94400 vs C95500
Copper Alloy · grade comparison
Copper Alloy C94400 and C95500 are both copper alloy grades. C95500 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 110 MPa (16 ksi) for C94400, about 173% more; tensile strength follows at 700 MPa (102 ksi) vs 221 MPa (32.1 ksi). In exchange, C94400 is the more ductile: elongation 18% versus 8% for C95500, and C95500 is harder (192 HB vs 55 HB). C95500 is lighter (7.53 g/cm³ vs 8.93 g/cm³ for C94400) and C95500 is stiffer (110 GPa vs 76 GPa). On the shop floor, C94400 machines more easily (very good vs fair), C95500 welds better (good vs not recommended), and C94400 sits in a lower cost tier (high, $$$$) than C95500 (specialty, $$$$$).
C94400Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
C95500Choose it when strength drives the design, or when weight is the constraint.
C94400 vs C95500: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Vickers
Bulk Modulus
Fracture Toughness (K_IC)
Hardness, Rockwell B
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Latent Heat of Fusion
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.28 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Water 250 L/kg30 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | C94400 | C95500 |
|---|---|---|
| CNC machining | — | Yes |
| Default condition | — | As Cast |
| Relative cost | $$$$ High | $$$$$ Specialty |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| Chrome Plating | — | Yes |
| Electropolishing | — | Yes |
| Nickel Plating | — | Yes |
| Painting | — | Yes |
| Tin Plating | — | Yes |
They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.
C94400 vs C95500 — frequently asked
Is C95500 stronger than C94400?
Yes. C95500 has a typical yield strength of 300 MPa (43.5 ksi) against 110 MPa (16 ksi) for C94400 — about 173% more. Tensile strength is 700 MPa (102 ksi) vs 221 MPa (32.1 ksi).
Which is cheaper, C94400 or C95500?
C94400 is the lower-cost material: it sits in the high tier ($$$$) while C95500 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, C94400 or C95500?
C94400. Its machinability rates very good (82/100) against fair (40/100) for C95500; for welding the order is C95500 first (good, 60/100) then C94400 (not recommended, 12/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in C94400 and C95500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.