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Silica Aerogel vs TiO2 Ceramic

Ceramic · grade comparison

Silica Aerogel and TiO2 Ceramic are both ceramic grades. TiO2 Ceramic is the stronger of the two: tensile strength 80 MPa (11.6 ksi) against 0.02 MPa (0.0029 ksi) for Silica Aerogel, about 4000 times as much. Silica Aerogel is lighter (0.1 g/cm³ vs 4.15 g/cm³ for TiO2 Ceramic) and TiO2 Ceramic is stiffer (250 GPa vs 0.01 GPa).

Silica AerogelChoose it when weight is the constraint.

TiO2 CeramicChoose it when strength drives the design, or when the part sees heat.

Silica Aerogel vs TiO2 Ceramic: properties

Silica AerogelTiO2 Ceramic

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa7.25×10⁻⁴ Msi
250 GPa36.3 Msi

Shear Modulus

0 GPa2.9×10⁻⁴ Msi
95 GPa13.8 Msi

Bulk Modulus

0 GPa4.35×10⁻⁴ Msi
205 GPa29.7 Msi

Poisson's Ratio

0.2
0.27

Tensile Strength (Ultimate)

0.02 MPa0 ksi
80 MPa11.6 ksi

Compressive Strength

0.3 MPa0.04 ksi
750 MPa109 ksi

Flexural Strength

0.05 MPa0.01 ksi
140 MPa20.3 ksi

Fracture Toughness (K_IC)

—
2.5 MPa·√m2.3 ksi·√in

Hardness, Vickers

—
950 HV

Hardness, Knoop

—
880 HK

Hardness, Mohs

—
6.2

Physical

Density and transition temperatures.

Density

0.1 g/cm³0 lb/in³
4.15 g/cm³0.15 lb/in³

Refractive Index

1.02
2.7

Light Transmission

88%
—

Porosity

95%
1%

Melting Point (Solidus)

—
1,843°C3,349 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.02 W/m·K0.01 BTU/hr·ft·°F
7 W/m·K4 BTU/hr·ft·°F

Specific Heat Capacity

850 J/kg·K0.2 BTU/lb·°F
690 J/kg·K0.16 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

3 µm/m·K1.7 µin/in·°F
8 µm/m·K4.4 µin/in·°F

Max Service Temperature (continuous)

650°C1,202 °F
1,100°C2,012 °F

Same in both: Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in

Dielectric Constant (1 MHz)

1.15
95

Dissipation Factor (1 MHz)

0.002
8×10⁻⁴

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹³ Ω·cm

Dielectric Strength

—
10 kV/mm254 V/mil

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
90 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

8 / 100
5 / 100

Sintering / Firing Temperature

1,050°C1,922 °F
1,400°C2,552 °F

Polishability

—
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
80 MJ/kg34,394 BTU/lb

Embodied Water

120 L/kg14.4 gal/lb
200 L/kg24 gal/lb

Same in both: Embodied Carbon (primary production) 6 kg CO₂/kg · Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

0 kN·m/kg
19 kN·m/kg

Specific Stiffness (E / density)

0 MN·m/kg
60.2 MN·m/kg

Thermal Diffusivity

0.2 mm²/s
2.4 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilitySilica AerogelTiO2 Ceramic
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Silica Aerogel vs TiO2 Ceramic — frequently asked

Is TiO2 Ceramic stronger than Silica Aerogel?

Yes. TiO2 Ceramic has a typical tensile strength of 80 MPa (11.6 ksi) against 0.02 MPa (0.0029 ksi) for Silica Aerogel — about 4000 times as much.

Which is cheaper, Silica Aerogel or TiO2 Ceramic?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Silica Aerogel over TiO2 Ceramic?

Pick Silica Aerogel when weight is the constraint. Pick TiO2 Ceramic when strength drives the design, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Silica Aerogel and TiO2 Ceramic side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.