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Aluminum 3005 vs 3B21

Aluminum · grade comparison

Aluminum 3005 and 3B21 are both aluminum grades. Both yield at about 155 MPa — strength does not separate them. 3B21 is the more ductile: elongation 8% versus 5% for 3005, and 3005 is harder (48 HB vs 44 HB). 3B21 runs hotter in service (150°C vs 120°C continuous). On the shop floor, 3005 sits in a lower cost tier (budget, $) than 3B21 (standard, $$).

3005Choose it when cost is the deciding factor.

3B21Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

3005 vs 3B21: properties

30053B21

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Yield Strength (0.2% offset)

155 MPa22.5 ksi
150 MPa21.8 ksi

Elongation at Break

5%
8%

Fatigue Strength (Endurance Limit)

65 MPa9.4 ksi
60 MPa8.7 ksi

Hardness, Brinell

48 HB
44 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Tensile Strength (Ultimate) 175 MPa25.4 ksi · Shear Strength 105 MPa15.2 ksi

Physical

Density and transition temperatures.

Melting Point (Solidus)

630°C1,166 °F
643°C1,189 °F

Liquidus Temperature

655°C1,211 °F
654°C1,209 °F

Same in both: Density 2.73 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

163 W/m·K94.2 BTU/hr·ft·°F
158 W/m·K91.3 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

23.8 µm/m·K13.2 µin/in·°F
23.2 µm/m·K12.9 µin/in·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
393 J/g169 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-200°C-328 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 893 J/kg·K0.21 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

41 % IACS
40 % IACS

Electrical Resistivity

4.2×10⁻⁸ Ω·m1.65 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.84 V
-0.83 V

Corrosion Resistance

68 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
120%

Weldability

85 / 100
88 / 100

Formability (cold)

70 / 100
75 / 100

Brazeability / Solderability

55 / 100
70 / 100

Polishability

45 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Modulus of Resilience

174 kJ/m³
163 kJ/m³

Thermal Diffusivity

66.9 mm²/s
64.8 mm²/s

Same in both: Specific Strength (UTS / density) 64 kN·m/kg · Specific Stiffness (E / density) 25.3 MN·m/kg · Thermal Shock Resistance Index 17

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale30053B21

Manufacturing and finishing

Capability30053B21
Sheet metalYes—
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall——
Best machined surface——
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

3005 vs 3B21 — frequently asked

What is the difference between 3005 and 3B21?

Aluminum 3005 and 3B21 are both aluminum grades. Both yield at about 155 MPa — strength does not separate them. 3B21 is the more ductile: elongation 8% versus 5% for 3005, and 3005 is harder (48 HB vs 44 HB).

Which is cheaper, 3005 or 3B21?

3005 is the lower-cost material: it sits in the budget tier ($) while 3B21 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose 3005 over 3B21?

Pick 3005 when cost is the deciding factor. Pick 3B21 when the part is bent, formed or impact-loaded, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3005 and 3B21 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.