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Aluminum 3004 vs 3B21

Aluminum · grade comparison

Aluminum 3004 and 3B21 are both aluminum grades. 3004 is the stronger of the two: yield strength 200 MPa (29 ksi) against 150 MPa (21.8 ksi) for 3B21, about 33% more; tensile strength follows at 240 MPa (34.8 ksi) vs 175 MPa (25.4 ksi). 3004 is the more ductile: elongation 12% versus 8% for 3B21, and 3004 is harder (63 HB vs 44 HB). On the shop floor, 3004 machines more easily (fair vs poor) and 3004 sits in a lower cost tier (budget, $) than 3B21 (standard, $$).

3004Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

3004 vs 3B21: properties

30043B21

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

72 GPa10.4 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

240 MPa34.8 ksi
175 MPa25.4 ksi

Yield Strength (0.2% offset)

200 MPa29 ksi
150 MPa21.8 ksi

Elongation at Break

12%
8%

Compressive Strength

205 MPa29.7 ksi
—

Shear Strength

125 MPa18.1 ksi
105 MPa15.2 ksi

Fatigue Strength (Endurance Limit)

105 MPa15.2 ksi
60 MPa8.7 ksi

Hardness, Brinell

63 HB
44 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.72 g/cm³0.1 lb/in³
2.73 g/cm³0.1 lb/in³

Melting Point (Solidus)

629°C1,164 °F
643°C1,189 °F

Same in both: Liquidus Temperature 654°C1,209 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

162 W/m·K93.6 BTU/hr·ft·°F
158 W/m·K91.3 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 893 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.2 µm/m·K12.9 µin/in·°F · Latent Heat of Fusion 393 J/g169 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

42 % IACS
40 % IACS

Electrical Resistivity

4.1×10⁻⁸ Ω·m1.61 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.84 V
-0.83 V

Corrosion Resistance

68 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

90%
120%

Formability (cold)

65 / 100
75 / 100

Brazeability / Solderability

45 / 100
70 / 100

Same in both: Weldability 88 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Typical Recycled Content

55%
35%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
64 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
25.3 MN·m/kg

Modulus of Resilience

290 kJ/m³
163 kJ/m³

Thermal Diffusivity

66.7 mm²/s
64.8 mm²/s

Thermal Shock Resistance Index

24
17

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale30043B21

Manufacturing and finishing

Capability30043B21
Sheet metalYes—
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall——
Best machined surface——
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

3004 vs 3B21 — frequently asked

Is 3004 stronger than 3B21?

Yes. 3004 has a typical yield strength of 200 MPa (29 ksi) against 150 MPa (21.8 ksi) for 3B21 — about 33% more. Tensile strength is 240 MPa (34.8 ksi) vs 175 MPa (25.4 ksi).

Which is cheaper, 3004 or 3B21?

3004 is the lower-cost material: it sits in the budget tier ($) while 3B21 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 3004 or 3B21?

3004. Its machinability rates fair (50/100) against poor (32/100) for 3B21.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3004 and 3B21 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.