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Cobalt-Chrome Alloy Tribaloy T-800 GTAW

Finish state

UNS R30800

GTAW = bare cast rod / TIG hardfacing deposit, as welded

Manual repair overlays and small localized hardfacing where PTA equipment is unavailable; requires preheat to limit cracking.

High cost $$$$

Values for the GTAW condition

Other Tribaloy T-800 tempers and conditions

Tribaloy T-800 is listed in 5 conditions; see the grade overview at Tribaloy T-800.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Atmospheric plasma sprayed coating
Lower-cost sprayed coating for milder wear duty; more porosity and lower bond strength than HVOF.—600.155 HRC0.9 % IACS
GTAWThis page
Bare cast rod / TIG hardfacing deposit, as welded
Manual repair overlays and small localized hardfacing where PTA equipment is unavailable; requires preheat to limit cracking.4304500.256 HRC1.7 % IACS
ACDefault
Spheroidize annealed
Standard supply condition for valve seats, bushings and nozzles machined to net shape by grinding.4805000.358 HRC1.7 % IACS
Laser cladding deposit, as clad
Choose for low-dilution, fine-Laves-phase coatings with minimal HAZ and tight dimensional control.5305500.360 HRC1.7 % IACS
Hot isostatic pressed
Use when a fully dense, fine and uniform Laves-phase structure with slightly better toughness than casting is required.5606000.557 HRC1.8 % IACS

What is Tribaloy T-800 GTAW?

Tribaloy T-800 GTAW is Tribaloy T-800 supplied in the GTAW condition — manual repair overlays and small localized hardfacing where PTA equipment is unavailable; requires preheat to limit cracking. Tribaloy T-800 GTAW has a yield strength of 430 MPa (62.4 ksi) and a tensile strength of 450 MPa (65.3 ksi) — weaker than 96% of cobalt-chrome alloy grades. Elongation at break is 0.2% and the elastic modulus is 220 GPa (31.9 Msi). Tribaloy T-800 GTAW has a density of 8.6 g/cm³ (0.311 lb/in³), heavier than 63% of cobalt-chrome alloy grades. It melts at 1,250°C (2,282 °F). AC is the default condition FabDigit quotes; GTAW is available on request or by drawing note.

Limitations

  • Limited ductility — 0.2%, worse than 100% of cobalt-chrome alloy grades
  • Low strength — 430 MPa (62.4 ksi), worse than 96% of cobalt-chrome alloy grades
  • Difficult to weld — 18/100, worse than 96% of cobalt-chrome alloy grades
  • Low fracture toughness — 13 MPa·√m (11.8 ksi·√in), worse than 84% of cobalt-chrome alloy grades
  • High embodied carbon — 16 kg CO₂/kg, worse than 84% of cobalt-chrome alloy grades

Tribaloy T-800 GTAW properties

Typical room-temperature values for Tribaloy T-800 GTAW; 21 are specific to this condition. Other listed values are Tribaloy T-800 reference data and may not represent this condition. Bars are the position among cobalt-chrome alloy grades.

Physical3

Tribaloy T-800 GTAW has a density of 8.6 g/cm³ (0.311 lb/in³), heavier than 63% of cobalt-chrome alloy grades. It melts at 1,250°C (2,282 °F).

Density8.6 g/cm³0.31 lb/in³
Melting Point (Solidus)1,250°C2,282 °F
Liquidus Temperature1,320°C2,408 °F

Mechanical15

Tribaloy T-800 GTAW has a yield strength of 430 MPa (62.4 ksi) and a tensile strength of 450 MPa (65.3 ksi) — weaker than 96% of cobalt-chrome alloy grades. Elongation at break is 0.2% and the elastic modulus is 220 GPa (31.9 Msi).

Elastic (Young's) Modulus220 GPa31.9 Msi
Shear Modulus87 GPa12.6 Msi
Bulk Modulus180 GPa26.1 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)450 MPa65.3 ksi
Yield Strength (0.2% offset)430 MPa62.4 ksi
Elongation at Break0.2%
Reduction in Area0%
Compressive Strength1,800 MPa261 ksi
Shear Strength420 MPa60.9 ksi
Fatigue Strength (Endurance Limit)200 MPa29 ksi
Fracture Toughness (K_IC)13 MPa·√m11.8 ksi·√in
Charpy V-Notch Impact (RT)2 J1.5 ft·lbf
Hardness, Rockwell C56 HRC
Hardness, Vickers640 HV

Thermal5

Tribaloy T-800 GTAW is rated for continuous service to 800°C (1,472 °F). It conducts heat at 12 W/m·K (6.93 BTU/hr·ft·°F), worse than 82% of cobalt-chrome alloy grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity12 W/m·K6.9 BTU/hr·ft·°F
Specific Heat Capacity420 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Max Service Temperature (continuous)800°C1,472 °F
Min Service Temperature-196°C-321 °F

Electrical3

Tribaloy T-800 GTAW conducts electricity at 1.7 % IACS, worse than 92% of cobalt-chrome alloy grades.

Electrical Conductivity1.7 % IACS
Electrical Resistivity1×10⁻⁶ Ω·m39.4 µΩ·in
Magnetic Responseweakly magnetic — Co-Mo-Si matrix plus Laves phase gives low but measurable permeability

Chemical & Environmental3

Corrosion resistance is very good (76/100), better than 50% of cobalt-chrome alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceVery good76/100
Chemical Resistance SummaryVery good resistance to reducing acids, chlorides and hot brines thanks to ~28 % Mo and 17.5 % Cr; resists cavitation and erosion-corrosion; attacked by strong oxidizing acids (hot HNO3) and molten salts.

Sustainability4

Producing a kilogram of Tribaloy T-800 GTAW takes about 170 MJ of energy and emits 16 kg of CO₂ — more than 63% of cobalt-chrome alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)170 MJ/kg73,087 BTU/lb
Embodied Carbon (primary production)16 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content25%

Manufacturability7

Tribaloy T-800 GTAW's machinability is not recommended (3/100, worse than 100% of cobalt-chrome alloy grades); weldability poor (18/100); formability not recommended (1/100).

MachinabilityNot recommended3/100
Machinability Rating (AISI 1212 = 100 %)2%
WeldabilityPoor18/100
Formability (cold)Not recommended1/100
CastabilityGood60/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good80/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Tribaloy T-800 GTAW

Is Tribaloy T-800 easy to machine?

Not conventionally machinable — finish by grinding (CBN/diamond, SiC for roughing), EDM or lapping; leave 0.3–0.6 mm grind stock on overlays.

Can Tribaloy T-800 be welded?

Deposit only as hardfacing (PTA/GTAW/laser) with 200–400 °C preheat, slow cooling and thin passes; heavy single-pass layers crack readily and it is not a structural weld metal.

Can Tribaloy T-800 be formed, bent or molded?

Zero cold formability — parts are net-shape cast, HIP-consolidated or clad; all shaping must be done in the liquid or powder state.

What surface finishes work on Tribaloy T-800?

Grinding/lapping yields a hard, glossy sealing surface with excellent scratch and galling resistance; no plating or anodizing needed, and coatings are usually left as-ground.

Tribaloy T-800 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Moforms CoMoSi Laves phase26 – 3028.5
Cr16 – 1917.5
SiLaves-phase former3 – 3.83.4
C≤ 0.080.05
Ni≤ 1.50.5
Fe≤ 1.50.5
Cobalance, nominally ~48-52 %balance—

Tribaloy T-800 GTAW — frequently asked

What is Tribaloy T-800 GTAW used for?

Tribaloy T-800 GTAW is typically used for severe abrasive wear surfaces, valve trim, hot extrusion tooling and thermal spray coatings. In short: hardest Tribaloy grade; laves-phase abrasion resistance; grind-only, very low ductility.

What is the yield strength of Tribaloy T-800 GTAW?

Tribaloy T-800 GTAW has a typical yield strength of 430 MPa (62.4 ksi) and a tensile strength of 450 MPa (65.3 ksi) — weaker than 96% of cobalt-chrome alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Tribaloy T-800 GTAW easy to machine?

Not especially — machinability is rated not recommended (3/100, worse than 100% of cobalt-chrome alloy grades). Not conventionally machinable — finish by grinding (CBN/diamond, SiC for roughing), EDM or lapping; leave 0.3–0.6 mm grind stock on overlays.

Can Tribaloy T-800 GTAW be welded?

Not readily — weldability is rated poor (18/100). Deposit only as hardfacing (PTA/GTAW/laser) with 200–400 °C preheat, slow cooling and thin passes; heavy single-pass layers crack readily and it is not a structural weld metal.

What surface finishes work on Tribaloy T-800 GTAW?

Grinding/lapping yields a hard, glossy sealing surface with excellent scratch and galling resistance; no plating or anodizing needed, and coatings are usually left as-ground.

Can Tribaloy T-800 GTAW be formed, bent or molded?

Zero cold formability — parts are net-shape cast, HIP-consolidated or clad; all shaping must be done in the liquid or powder state.

What is the maximum service temperature of Tribaloy T-800 GTAW?

Tribaloy T-800 GTAW is rated for continuous use to about 800°C (1,472 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Tribaloy T-800-AC and Tribaloy T-800-HIP?

AC is the default condition — standard supply condition for valve seats, bushings and nozzles machined to net shape by grinding. HIP: use when a fully dense, fine and uniform Laves-phase structure with slightly better toughness than casting is required. Yield strength is 480 MPa in AC versus 560 MPa in HIP.

Sources

  1. Tribaloy T-800 alloy data sheet — Kennametal Stellite / Deloro Wear Solutions (2021)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (cobalt alloys) — ASM International (1990)
  3. UNS R30800 alloy designation (Metals & Alloys in the Unified Numbering System) — SAE/ASTM (2017)
  4. ASM Handbook Vol. 5A — Thermal Spray Technology (Co-Mo-Si wear coatings) — ASM International (2013)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.