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Cobalt-Chrome Alloy Stellite 21 As Welded

Finish state

UNS R30021 · also CoCrMo Stellite

Use for cladding valve seats, dies and shafts; hardness rises substantially by work hardening in service.

Specialty cost $$$$$

Values for the As Welded condition

Other Stellite 21 tempers and conditions

Stellite 21 is listed in 5 conditions; see the grade overview at Stellite 21.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As WeldedThis page
hardfacing overlay (PTA/GTAW/SMAW), undiluted deposit
Use for cladding valve seats, dies and shafts; hardness rises substantially by work hardening in service.490700832 HRC2 % IACS
As CastDefault
investment/sand cast, no post-heat-treatment
Default form for valve trim, nozzles, pump and hot-work parts; best balance of toughness and wear resistance.495710932 HRC2 % IACS
Hot isostatic pressed
Pick when near-net-shape parts need fine uniform carbides, isotropic properties and no casting porosity.6409501634 HRC2 % IACS
Solution treated + aged
Select when maximum hardness and creep/wear resistance are wanted and reduced ductility is acceptable.650900440 HRC2.1 % IACS
hot rolled / forged and annealed bar
Choose for wrought bar or forgings needing higher strength, ductility and sounder structure than castings.7001,0001435 HRC2.1 % IACS

What is Stellite 21 As Welded?

Stellite 21 As Welded is Stellite 21 supplied in the As Welded condition — use for cladding valve seats, dies and shafts; hardness rises substantially by work hardening in service. Stellite 21 As Welded has a yield strength of 490 MPa (71.1 ksi) and a tensile strength of 700 MPa (102 ksi) — weaker than 69% of cobalt-chrome alloy grades. Elongation at break is 8% and the elastic modulus is 248 GPa (36 Msi). Stellite 21 As Welded has a density of 8.33 g/cm³ (0.301 lb/in³), lighter than 64% of cobalt-chrome alloy grades. It melts at 1,186°C (2,167 °F). As Cast is the default condition FabDigit quotes; As Welded is available on request or by drawing note.

Advantages

  • Low embodied carbon — 10 kg CO₂/kg, better than 82% of cobalt-chrome alloy grades
  • Readily welded — 55/100, better than 80% of cobalt-chrome alloy grades
  • Forms and bends easily — 20/100, better than 77% of cobalt-chrome alloy grades

Stellite 21 As Welded properties

Typical room-temperature values for Stellite 21 As Welded; 21 are specific to this condition. Other listed values are Stellite 21 reference data and may not represent this condition. Bars are the position among cobalt-chrome alloy grades.

Physical3

Stellite 21 As Welded has a density of 8.33 g/cm³ (0.301 lb/in³), lighter than 64% of cobalt-chrome alloy grades. It melts at 1,186°C (2,167 °F).

Density8.33 g/cm³0.3 lb/in³
Melting Point (Solidus)1,186°C2,167 °F
Liquidus Temperature1,383°C2,521 °F

Mechanical16

Stellite 21 As Welded has a yield strength of 490 MPa (71.1 ksi) and a tensile strength of 700 MPa (102 ksi) — weaker than 69% of cobalt-chrome alloy grades. Elongation at break is 8% and the elastic modulus is 248 GPa (36 Msi).

Elastic (Young's) Modulus248 GPa36 Msi
Shear Modulus95 GPa13.8 Msi
Bulk Modulus200 GPa29 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)700 MPa102 ksi
Yield Strength (0.2% offset)490 MPa71.1 ksi
Elongation at Break8%
Reduction in Area7%
Compressive Strength1,250 MPa181 ksi
Shear Strength480 MPa69.6 ksi
Fatigue Strength (Endurance Limit)220 MPa31.9 ksi
Fracture Toughness (K_IC)45 MPa·√m41 ksi·√in
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Brinell300 HB
Hardness, Rockwell C32 HRC
Hardness, Vickers320 HV

Thermal6

Stellite 21 As Welded is rated for continuous service to 760°C (1,400 °F). It conducts heat at 14.8 W/m·K (8.55 BTU/hr·ft·°F), better than 84% of cobalt-chrome alloy grades. Thermal expansion is 14.2 µm/m·K (7.89 µin/in·°F).

Thermal Conductivity14.8 W/m·K8.6 BTU/hr·ft·°F
Specific Heat Capacity423 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)14.2 µm/m·K7.9 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)760°C1,400 °F
Min Service Temperature-196°C-321 °F

Electrical3

Stellite 21 As Welded conducts electricity at 2 % IACS, better than 79% of cobalt-chrome alloy grades.

Electrical Conductivity2 % IACS
Electrical Resistivity8.6×10⁻⁷ Ω·m33.9 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 54% of cobalt-chrome alloy grades.

Galvanic Potential (seawater, vs SCE)-0.3 V
Corrosion ResistanceVery good78/100
Chemical Resistance Summary27 % Cr + 5.5 % Mo give strong passivity: excellent in seawater, chlorides, wet oxidizing acids, sulfides and body fluids; resists cavitation and erosion-corrosion. Attacked by hot reducing acids (HCl, concentrated H₂SO₄, HF) and by molten salts/halogens at high temperature.

Sustainability4

Producing a kilogram of Stellite 21 As Welded takes about 145 MJ of energy and emits 10 kg of CO₂ — less than 73% of cobalt-chrome alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)145 MJ/kg62,339 BTU/lb
Embodied Carbon (primary production)10 kg CO₂/kg
Embodied Water420 L/kg50.3 gal/lb
Typical Recycled Content25%

Manufacturability8

Stellite 21 As Welded's machinability is not recommended (12/100, better than 61% of cobalt-chrome alloy grades); weldability good (55/100); formability poor (20/100).

MachinabilityNot recommended12/100
Machinability Rating (AISI 1212 = 100 %)8%
WeldabilityGood55/100
Formability (cold)Poor20/100
CastabilityVery good78/100
Brazeability / SolderabilityGood55/100
PolishabilityExcellent85/100
Anodizing Responsen/a — not anodizable; passivation, electropolish or superfinish only

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Stellite 21 As Welded

Is Stellite 21 easy to machine?

Very difficult and work-hardening — use rigid setups, negative-rake carbide or CBN at low speed with heavy positive feed, or finish by grinding/EDM.

Can Stellite 21 be welded?

The most weldable Stellite: GTAW/PTA/SMAW with 250–500 °C preheat, low dilution, slow cooling; avoid interpass cracking on thick sections.

Can Stellite 21 be formed, bent or molded?

Practically no cold formability — produce by investment casting, HIP powder consolidation, hot forging above ~1050 °C, or weld overlay/AM.

What surface finishes work on Stellite 21?

Not anodizable; passivate or electropolish, and it takes a mirror polish for valve seats and implant surfaces; hard coatings rarely needed.

Stellite 21 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow carbon vs Stellite 6/12 → tougher, weldable0.2 – 0.350.25
Cr25 – 2927
Mosolid-solution strengthener4.5 – 65.5
Ni1.75 – 3.752.5
Fe≤ 31
Si≤ 10.6
Mn≤ 10.6
Wmax, incidental≤ 0.5—
Cobalance, ~60–63 %balance—

Stellite 21 As Welded — frequently asked

What is Stellite 21 As Welded used for?

Stellite 21 As Welded is typically used for hot forging dies, pump shafts and sleeves, valve seats and trim, weld-overlay hardfacing on steel substrates, cast surgical implant components and hot shear and trim blades. In short: tougher hardfacing cobalt.

What is the yield strength of Stellite 21 As Welded?

Stellite 21 As Welded has a typical yield strength of 490 MPa (71.1 ksi) and a tensile strength of 700 MPa (102 ksi) — weaker than 69% of cobalt-chrome alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Stellite 21 As Welded easy to machine?

Not especially — machinability is rated not recommended (12/100, better than 61% of cobalt-chrome alloy grades). Very difficult and work-hardening — use rigid setups, negative-rake carbide or CBN at low speed with heavy positive feed, or finish by grinding/EDM.

Can Stellite 21 As Welded be welded?

Yes — weldability is rated good (55/100). The most weldable Stellite: GTAW/PTA/SMAW with 250–500 °C preheat, low dilution, slow cooling; avoid interpass cracking on thick sections.

What surface finishes work on Stellite 21 As Welded?

Not anodizable; passivate or electropolish, and it takes a mirror polish for valve seats and implant surfaces; hard coatings rarely needed.

Can Stellite 21 As Welded be formed, bent or molded?

Practically no cold formability — produce by investment casting, HIP powder consolidation, hot forging above ~1050 °C, or weld overlay/AM.

What is the maximum service temperature of Stellite 21 As Welded?

Stellite 21 As Welded is rated for continuous use to about 760°C (1,400 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Stellite 21 As Cast and Stellite 21 Aged?

As Cast is the default condition — default form for valve trim, nozzles, pump and hot-work parts; best balance of toughness and wear resistance. Aged: select when maximum hardness and creep/wear resistance are wanted and reduced ductility is acceptable. Yield strength is 495 MPa in As Cast versus 650 MPa in Aged.

Sources

  1. Stellite 21 alloy data sheet — Kennametal Stellite (2023)
  2. AMS 5385 — Cobalt Alloy Castings, Corrosion and Heat Resistant (Co-27Cr-5.5Mo-2.5Ni) — SAE International (2019)
  3. ASTM A494/A494M — Castings, Nickel and Nickel Alloy (related Co-Cr-Mo grades) — ASTM (2022)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys (Cobalt-base alloys) — ASM International (1990)
  5. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.