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Cobalt-Chrome Alloy Stellite 1 vs Stellite 21

Cobalt-Chrome Alloy · grade comparison

Cobalt-Chrome Alloy Stellite 1 and Stellite 21 are both cobalt-chrome alloy grades. Stellite 21 is the stronger of the two: tensile strength 710 MPa (103 ksi) against 620 MPa (89.9 ksi) for Stellite 1, about 15% more. Stellite 21 is the more ductile: elongation 9% versus 0.5% for Stellite 1, and Stellite 1 is harder (53 HRC vs 32 HRC). Stellite 21 is lighter (8.33 g/cm³ vs 8.69 g/cm³ for Stellite 1). On the shop floor, Stellite 21 machines more easily (poor vs not recommended), Stellite 21 welds better (good vs poor), and Stellite 1 sits in a lower cost tier (high, $$$$) than Stellite 21 (specialty, $$$$$).

Stellite 1Choose it when cost is the deciding factor.

Stellite 21Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Stellite 1 vs Stellite 21: properties

Stellite 1Stellite 21

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

250 GPa36.3 Msi
248 GPa36 Msi

Shear Modulus

96 GPa13.9 Msi
95 GPa13.8 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

620 MPa89.9 ksi
710 MPa103 ksi

Elongation at Break

0.5%
9%

Compressive Strength

1,900 MPa276 ksi
1,250 MPa181 ksi

Fracture Toughness (K_IC)

15 MPa·√m13.7 ksi·√in
50 MPa·√m45.5 ksi·√in

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
14 J10.3 ft·lbf

Hardness, Rockwell C

53 HRC
32 HRC

Hardness, Vickers

600 HV
320 HV

Yield Strength (0.2% offset)

—
495 MPa71.8 ksi

Reduction in Area

—
9%

Shear Strength

—
490 MPa71.1 ksi

Fatigue Strength (Endurance Limit)

—
240 MPa34.8 ksi

Hardness, Brinell

—
300 HB

Same in both: Bulk Modulus 200 GPa29 Msi

Physical

Density and transition temperatures.

Density

8.69 g/cm³0.31 lb/in³
8.33 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,255°C2,291 °F
1,186°C2,167 °F

Liquidus Temperature

1,290°C2,354 °F
1,383°C2,521 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

11 µm/m·K6.1 µin/in·°F
14.2 µm/m·K7.9 µin/in·°F

Max Service Temperature (continuous)

750°C1,382 °F
760°C1,400 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Latent Heat of Fusion

—
270 J/g116 BTU/lb

Same in both: Thermal Conductivity 14.8 W/m·K8.6 BTU/hr·ft·°F · Specific Heat Capacity 423 J/kg·K0.1 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.9 % IACS
2 % IACS

Electrical Resistivity

9×10⁻⁷ Ω·m35.4 µΩ·in
8.6×10⁻⁷ Ω·m33.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
80 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.3 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

4 / 100
15 / 100

Machinability Rating (AISI 1212 = 100 %)

3%
10%

Weldability

20 / 100
55 / 100

Formability (cold)

2 / 100
20 / 100

Castability

60 / 100
78 / 100

Brazeability / Solderability

45 / 100
55 / 100

Polishability

75 / 100
85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
145 MJ/kg62,339 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
10 kg CO₂/kg

Embodied Water

500 L/kg59.9 gal/lb
420 L/kg50.3 gal/lb

Typical Recycled Content

20%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
85 kN·m/kg

Specific Stiffness (E / density)

28.8 MN·m/kg
29.8 MN·m/kg

Thermal Diffusivity

4 mm²/s
4.2 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every cobalt-chrome alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleStellite 21

Manufacturing and finishing

CapabilityStellite 1Stellite 21
Default condition—As Cast
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——

Stellite 1 vs Stellite 21 — frequently asked

Is Stellite 21 stronger than Stellite 1?

Yes. Stellite 21 has a typical tensile strength of 710 MPa (103 ksi) against 620 MPa (89.9 ksi) for Stellite 1 — about 15% more.

Which is cheaper, Stellite 1 or Stellite 21?

Stellite 1 is the lower-cost material: it sits in the high tier ($$$$) while Stellite 21 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Stellite 1 or Stellite 21?

Stellite 21. Its machinability rates poor (15/100) against not recommended (4/100) for Stellite 1; for welding the order is Stellite 21 first (good, 55/100) then Stellite 1 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Stellite 1 and Stellite 21 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.