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Cobalt-Chrome Alloy AWS BCo-1 vs Stellite 21

Cobalt-Chrome Alloy · grade comparison

Cobalt-Chrome Alloy AWS BCo-1 and Stellite 21 are both cobalt-chrome alloy grades. AWS BCo-1 is harder — 52 HRC against 32 HRC for Stellite 21 — which matters for wear surfaces and threads. AWS BCo-1 runs hotter in service (980°C vs 760°C continuous) and Stellite 21 conducts heat better (14.8 W/m·K vs 13 W/m·K). On the shop floor, Stellite 21 machines more easily (poor vs not recommended), Stellite 21 welds better (good vs not recommended), and Stellite 21 forms better (poor vs not recommended).

AWS BCo-1Choose it when surface hardness matters, or when the part sees heat.

Stellite 21Choose it when the part is machined in volume, or when it will be welded.

AWS BCo-1 vs Stellite 21: properties

AWS BCo-1Stellite 21

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Strength

300 MPa43.5 ksi
490 MPa71.1 ksi

Hardness, Rockwell C

52 HRC
32 HRC

Hardness, Vickers

550 HV
320 HV

Elastic (Young's) Modulus

—
248 GPa36 Msi

Shear Modulus

—
95 GPa13.8 Msi

Bulk Modulus

—
200 GPa29 Msi

Poisson's Ratio

—
0.3

Tensile Strength (Ultimate)

—
710 MPa103 ksi

Yield Strength (0.2% offset)

—
495 MPa71.8 ksi

Elongation at Break

—
9%

Reduction in Area

—
9%

Compressive Strength

—
1,250 MPa181 ksi

Fatigue Strength (Endurance Limit)

—
240 MPa34.8 ksi

Fracture Toughness (K_IC)

—
50 MPa·√m45.5 ksi·√in

Charpy V-Notch Impact (RT)

—
14 J10.3 ft·lbf

Hardness, Brinell

—
300 HB

Physical

Density and transition temperatures.

Density

8.4 g/cm³0.3 lb/in³
8.33 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,121°C2,050 °F
1,186°C2,167 °F

Liquidus Temperature

1,149°C2,100 °F
1,383°C2,521 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

13 W/m·K7.5 BTU/hr·ft·°F
14.8 W/m·K8.6 BTU/hr·ft·°F

Specific Heat Capacity

420 J/kg·K0.1 BTU/lb·°F
423 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.8 µm/m·K7.7 µin/in·°F
14.2 µm/m·K7.9 µin/in·°F

Max Service Temperature (continuous)

980°C1,796 °F
760°C1,400 °F

Min Service Temperature

-50°C-58 °F
-196°C-321 °F

Latent Heat of Fusion

—
270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Resistivity

1.1×10⁻⁶ Ω·m43.3 µΩ·in
8.6×10⁻⁷ Ω·m33.9 µΩ·in

Electrical Conductivity

—
2 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
80 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.3 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

5 / 100
15 / 100

Weldability

10 / 100
55 / 100

Formability (cold)

5 / 100
20 / 100

Brazeability / Solderability

95 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

—
10%

Castability

—
78 / 100

Polishability

—
85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

155 MJ/kg66,638 BTU/lb
145 MJ/kg62,339 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
10 kg CO₂/kg

Typical Recycled Content

10%
25%

Embodied Water

—
420 L/kg50.3 gal/lb

Common Calculations

Ratios derived from the values above.

Thermal Diffusivity

3.7 mm²/s
4.2 mm²/s

Strength versus weight

Yield strength against density for every cobalt-chrome alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleStellite 21

Manufacturing and finishing

CapabilityAWS BCo-1Stellite 21
Default condition—As Cast
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——

AWS BCo-1 vs Stellite 21 — frequently asked

What is the difference between AWS BCo-1 and Stellite 21?

Cobalt-Chrome Alloy AWS BCo-1 and Stellite 21 are both cobalt-chrome alloy grades. AWS BCo-1 is harder — 52 HRC against 32 HRC for Stellite 21 — which matters for wear surfaces and threads. AWS BCo-1 runs hotter in service (980°C vs 760°C continuous) and Stellite 21 conducts heat better (14.8 W/m·K vs 13 W/m·K).

Which is cheaper, AWS BCo-1 or Stellite 21?

AWS BCo-1 is the lower-cost material: it sits in the high tier ($$$$) while Stellite 21 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AWS BCo-1 or Stellite 21?

Stellite 21. Its machinability rates poor (15/100) against not recommended (5/100) for AWS BCo-1; for welding the order is Stellite 21 first (good, 55/100) then AWS BCo-1 (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AWS BCo-1 and Stellite 21 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.