FabDigitFabDigit

Anodizing, conversion & passivation · finish comparison

Citric Acid Passivation vs Electropolishing

Citric Acid Passivation and Electropolishing are both passivation & electropolishing finishes; electropolishing resists corrosion better.

Citric Acid Passivation on a machined part

Citric Acid Passivation

Passivation & electropolishing · $

Citric-acid passivation is a separately searched and specified stainless-steel passivation route that removes free iron without nitric acid.

Electropolishing on a machined part

Electropolishing

Passivation & electropolishing · $$$ · instant quote

Electropolishing is controlled anodic dissolution that brightens, deburrs, and smooths stainless steel and other qualified alloys.

When to choose which

Choose Citric passivation

Citric passivation is the pick when its strengths below matter more than Electropolishing's.

  • Adds 0 µm measurable buildup
  • Avoids nitric-acid fumes and nitrate waste
  • ASTM A967 provides multiple citric treatment windows

Choose Electropolishing

Choose Electropolishing when smoothing is required.

  • Removes about 5–25 µm per surface
  • Reduces microscopic peaks and cleanability traps
  • Deburrs very small edges without embedded abrasive

What the numbers say

  • Electropolishing resists corrosion better.
  • Citric passivation is the lower-cost option ($).
  • Electropolishing is the thinner coating (removes 5–25 µm), so it disturbs tight fits less.

Scores side by side

Each score is 0–100 against every finish in this catalog. Corrosion is derived from salt-spray test duration and surface hardness from the finish layer's Vickers hardness where a measured figure exists; a finish that leaves the base metal's own surface is not rated for hardness. Cosmetic, lubricity and cost are FabDigit's engineering assessment. Scores and typical figures are screening data, not matched side-by-side tests or service-life rankings; ASTM B117 is a controlled salt-fog method, not a field-life prediction.

ScoreCitric passivationElectropolishing
Corrosion resistance34 Low45 Fair
Surface hardness / wear— —— —
Cosmetic quality18 Low82 Very good
Lubricity10 Minimal35 Fair
Cost12 $54 $$$
CorrosionHardnessCosmeticLubricityEconomy
Citric passivationElectropolishing

Key numbers

PropertyCitric passivationElectropolishing
Thickness0 µmremoves 5–25 µm
ElectricalUnchangedUnchanged
Relative costBudget ($)Premium ($$$)
Added lead time2–4 working days3–6 working days
RoHSCompliantCompliant
Instant quoteOn requestYes

Bold marks the side that is ahead on a row where more (or less, for cost and lead time) is better. Ranges are the typical specification window; the drawing call-out fixes the class.

Which materials take each finish

Material familyCitric passivationElectropolishing
Stainless SteelYesYes
Cobalt-Chrome Alloy—With care
DMLS / SLMWith careWith care
Nickel Alloy—With care
AluminumNoLimited
BrassNoLimited
Copper AlloyNoLimited
SteelNoLimited
TitaniumLimitedLimited

Specifications and drawing call-outs

Citric passivation

  • ASTM A967 — Standard Specification for Chemical Passivation Treatments for Stainless Steel Parts
  • AMS 2700 — Passivation of Corrosion Resistant Steels

PASSIVATE PER ASTM A967, CITRIC 2; VERIFY BY HIGH-HUMIDITY TEST; NO VISIBLE ETCHING, PITTING, OR STAINING

Electropolishing

  • ASTM B912 — Standard Specification for Passivation of Stainless Steels Using Electropolishing

ELECTROPOLISH STAINLESS STEEL PER ASTM B912; REMOVE 0.0002–0.0005 IN PER SURFACE; FINAL Ra 0.4 µm MAX; MASK THREADS

Citric passivation vs Electropolishing — frequently asked

What is the difference between Citric passivation and Electropolishing?

Citric Acid Passivation and Electropolishing are both passivation & electropolishing finishes; electropolishing resists corrosion better. Citric passivation is the lower-cost option ($). Electropolishing is the thinner coating (removes 5–25 µm), so it disturbs tight fits less.

When should I use Citric passivation instead of Electropolishing?

Conversely: choose Electropolishing when smoothing is required.

Is Citric passivation or Electropolishing cheaper?

Citric passivation is the lower-cost finish ($ against $$$ for Electropolishing) among the finishes FabDigit quotes. Both are priced per part with a lot minimum; the exact figure appears on the instant quote once the part is uploaded.