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Steel P20 Prehard-Nitrided

Finish state

AISI/SAE P20 · UNS T51620 · EN 1.2311, 40CrMnMo7 · GB 3Cr2Mo

Use for abrasive or glass-filled resins: hard nitrided case (0.1–0.3 mm) on the 28–34 HRC core improves wear and corrosion slightly.

CNC machiningSpecialty cost $$$$$

Values for the Prehard-Nitrided condition

Other P20 tempers and conditions

P20 is listed in 4 conditions; see the grade overview at P20.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefault
soft annealed, ~180–220 HB
Choose when the part will be rough-machined and then through-hardened, or for deep hot-work/EDM-free forming of blocks.44070020200 HB—
Pre-hardened
Default stock condition: machine the cavity directly, no post-machining heat treatment or distortion risk.8601,0001531 HRC—
Prehard-NitridedThis page
pre-hardened core with gas/plasma nitrided case
Use for abrasive or glass-filled resins: hard nitrided case (0.1–0.3 mm) on the 28–34 HRC core improves wear and corrosion slightly.8601,0001331 HRC7.8 % IACS
Quenched and tempered
Pick when higher wear resistance and cavity-face hardness than pre-hardened stock is needed; accept quench distortion and finish-grinding.1,1501,3501142 HRC—

What is P20 Prehard-Nitrided?

P20 Prehard-Nitrided is P20 supplied in the Prehard-Nitrided condition — use for abrasive or glass-filled resins: hard nitrided case (0.1–0.3 mm) on the 28–34 HRC core improves wear and corrosion slightly. P20 Prehard-Nitrided has a yield strength of 860 MPa (125 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 89% of steel grades. Elongation at break is 13% and the elastic modulus is 205 GPa (29.7 Msi). P20 Prehard-Nitrided has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,420°C (2,588 °F). Annealed is the default condition FabDigit quotes; Prehard-Nitrided is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 25/100, better than 92% of steel grades
  • High strength — 860 MPa (125 ksi), better than 89% of steel grades
  • High service temperature — 450°C (842 °F), better than 86% of steel grades

Limitations

  • Difficult to machine — 10/100, worse than 99% of steel grades
  • Difficult to weld — 10/100, worse than 99% of steel grades
  • Limited formability — 5/100, worse than 99% of steel grades
  • Poor heat conductor — 32 W/m·K (18.5 BTU/hr·ft·°F), worse than 82% of steel grades
  • Limited ductility — 13%, worse than 78% of steel grades

P20 Prehard-Nitrided properties

Typical room-temperature values for P20 Prehard-Nitrided; 22 are specific to this condition. Other listed values are P20 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

P20 Prehard-Nitrided has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,480°C2,696 °F

Mechanical17

P20 Prehard-Nitrided has a yield strength of 860 MPa (125 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 89% of steel grades. Elongation at break is 13% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,000 MPa145 ksi
Yield Strength (0.2% offset)860 MPa125 ksi
Elongation at Break13%
Reduction in Area40%
Compressive Strength900 MPa131 ksi
Shear Strength620 MPa89.9 ksi
Fatigue Strength (Endurance Limit)550 MPa79.8 ksi
Fracture Toughness (K_IC)60 MPa·√m54.6 ksi·√in
Charpy V-Notch Impact (RT)16 J11.8 ft·lbf
Hardness, Brinell300 HB
Hardness, Rockwell B93 HRB
Hardness, Rockwell C31 HRC
Hardness, Vickers700 HV

Thermal6

P20 Prehard-Nitrided is rated for continuous service to 450°C (842 °F). It conducts heat at 32 W/m·K (18.5 BTU/hr·ft·°F), worse than 82% of steel grades. Thermal expansion is 12.4 µm/m·K (6.89 µin/in·°F).

Thermal Conductivity32 W/m·K18.5 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.4 µm/m·K6.9 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)450°C842 °F
Min Service Temperature-20°C-4 °F

Electrical2

P20 Prehard-Nitrided has an electrical resistivity of 2.2×10⁻⁷ Ω·m.

Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (25/100), better than 92% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistancePoor25/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air and with water-cooling condensate; attacked by acidic/chloride-releasing plastics (PVC, POM outgassing). Protect by chrome/nickel plating, nitriding or rust preventive.

Sustainability4

Producing a kilogram of P20 Prehard-Nitrided takes about 32 MJ of energy and emits 2.2 kg of CO₂ — more than 70% of steel grades. Typical recycled content is 40%.

Embodied Energy (primary production)32 MJ/kg13,758 BTU/lb
Embodied Carbon (primary production)2.2 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content40%

Manufacturability7

P20 Prehard-Nitrided's machinability is not recommended (10/100, worse than 99% of steel grades); weldability not recommended (10/100); formability not recommended (5/100).

MachinabilityNot recommended10/100
Machinability Rating (AISI 1212 = 100 %)10%
WeldabilityNot recommended10/100
Formability (cold)Not recommended5/100
Brazeability / SolderabilityFair40/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use hard chrome, electroless nickel or nitriding instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with P20 Prehard-Nitrided

Is P20 easy to machine?

Machines predictably at 28–34 HRC with coated carbide (vc ≈ 120–180 m/min milling); rigid setups and positive rake reduce work-hardened burr, and stress-relieve at 550 °C after heavy roughing of deep cavities.

Can P20 be welded?

Repair-weldable with matching low-alloy or 1.2311-type filler using 300–350 °C preheat, low heat input and immediate 500–550 °C post-weld temper to avoid HAZ cracking.

Can P20 be formed, bent or molded?

Not a cold-forming steel; shape by hot forging at 1050–850 °C followed by slow cooling and soft annealing, or by machining/EDM in the pre-hardened state.

What surface finishes work on P20?

Polishes to mirror finish (best from ESR/VAR remelted plate); typically hard-chrome plated, electroless-nickel plated or nitrided/texture-etched for mold cavities, and must be oiled to prevent rust.

P20 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C1.2311 typically 0.35–0.450.28 – 0.40.35
Si0.2 – 0.80.4
Mn0.6 – 10.8
Cr1.4 – 21.7
Mo0.3 – 0.550.4
P≤ 0.03—
Smax; free-machining variant 1.2312 has S 0.05–0.10≤ 0.03—
Niresidual; P20+Ni (1.2738) adds ~1.0 Ni for large blocks≤ 0.3—
Febalance—

P20 Prehard-Nitrided — frequently asked

What is P20 Prehard-Nitrided used for?

P20 Prehard-Nitrided is typically used for plastic injection mould cavities and cores, mould bases and bolster plates, die-cast mould frames, extrusion dies and die plates, blow-mould bodies and large textured automotive trim cavities. In short: pre-hardened plastic mold.

What is the yield strength of P20 Prehard-Nitrided?

P20 Prehard-Nitrided has a typical yield strength of 860 MPa (125 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 89% of steel grades. Strength varies by condition: see the 4 listed tempers.

Is P20 Prehard-Nitrided easy to machine?

Not especially — machinability is rated not recommended (10/100, worse than 99% of steel grades). Machines predictably at 28–34 HRC with coated carbide (vc ≈ 120–180 m/min milling); rigid setups and positive rake reduce work-hardened burr, and stress-relieve at 550 °C after heavy roughing of deep cavities.

Can P20 Prehard-Nitrided be welded?

Not readily — weldability is rated not recommended (10/100). Repair-weldable with matching low-alloy or 1.2311-type filler using 300–350 °C preheat, low heat input and immediate 500–550 °C post-weld temper to avoid HAZ cracking.

What surface finishes work on P20 Prehard-Nitrided?

Polishes to mirror finish (best from ESR/VAR remelted plate); typically hard-chrome plated, electroless-nickel plated or nitrided/texture-etched for mold cavities, and must be oiled to prevent rust.

Can P20 Prehard-Nitrided be formed, bent or molded?

Not a cold-forming steel; shape by hot forging at 1050–850 °C followed by slow cooling and soft annealing, or by machining/EDM in the pre-hardened state.

What is the maximum service temperature of P20 Prehard-Nitrided?

P20 Prehard-Nitrided is rated for continuous use to about 450°C (842 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between P20 Annealed and P20 Prehard?

Annealed is the default condition — choose when the part will be rough-machined and then through-hardened, or for deep hot-work/EDM-free forming of blocks. Prehard: default stock condition: machine the cavity directly, no post-machining heat treatment or distortion risk. Yield strength is 440 MPa in Annealed versus 860 MPa in Prehard.

Can FabDigit make parts in P20 Prehard-Nitrided?

Yes — P20 Prehard-Nitrided is available for CNC machining with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM A681 – Alloy Tool Steels (Type P20) — ASTM International (2015)
  2. GB/T 1299 (3Cr2Mo) — SAC (2014)
  3. EN ISO 4957 Tool steels (40CrMnMo7 / 1.2311) — CEN (2018)
  4. ASM Handbook Vol.1 – Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.16 – Machining — ASM International (1989)
  6. Mold steel 1.2311 / P20 datasheet (physical & mechanical data, prehardened) — European tool-steel producers (Böhler / Buderus-type data) (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.