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Steel HP9-4-20-ANN (Annealed)

Heat-treated state

UNS K91868

Supply/soft condition for heavy machining, cold straightening and deep forming before final hardening.

High cost $$$$

Values for the ANN condition

Other HP9-4-20 tempers and conditions

HP9-4-20 is listed in 5 conditions; see the grade overview at HP9-4-20.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNThis page
Annealed
Supply/soft condition for heavy machining, cold straightening and deep forming before final hardening.7609652029 HRC—
Normalized and tempered
Intermediate condition for large forgings/plate before final austenitize-quench-temper, or where moderate strength suffices.9301,1001934 HRC3.2 % IACS
Welded joint, post-weld heat treated (re-austenitized or tempered)
Use for fabricated pressure vessels and rocket cases — weld metal matches ~90–100 % of base plate strength after PWHT.1,1401,2751341 HRC3.1 % IACS
QT-190Default
Q&T 190 ksi
Standard aerospace condition: best balance of ~1310 MPa strength with exceptional fracture toughness and weld repairability.1,2101,3401742 HRC—
Q&T low temper
Pick when peak strength (~1450–1550 MPa) is needed and some toughness can be traded away; not the usual aerospace release condition.1,2801,5001446 HRC—

What is HP9-4-20-ANN?

HP9-4-20-ANN is HP9-4-20 heat treated to ANN — supply/soft condition for heavy machining, cold straightening and deep forming before final hardening. HP9-4-20-ANN has a yield strength of 760 MPa (110 ksi) and a tensile strength of 965 MPa (140 ksi) — stronger than 85% of steel grades. Elongation at break is 20% and the elastic modulus is 200 GPa (29 Msi). HP9-4-20-ANN has a density of 7.83 g/cm³ (0.283 lb/in³), lighter than 80% of steel grades. It melts at 1,420°C (2,588 °F). QT-190 is the default condition FabDigit quotes; ANN is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 150 MPa·√m (136.5 ksi·√in), better than 96% of steel grades
  • Polishes to a fine finish — 70/100, better than 87% of steel grades
  • High strength — 760 MPa (110 ksi), better than 85% of steel grades

Limitations

  • High embodied carbon — 3.4 kg CO₂/kg, worse than 93% of steel grades
  • Poor heat conductor — 30 W/m·K (17.3 BTU/hr·ft·°F), worse than 83% of steel grades

HP9-4-20-ANN properties

Typical room-temperature values for HP9-4-20-ANN; 10 are specific to this condition. Other listed values are HP9-4-20 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

HP9-4-20-ANN has a density of 7.83 g/cm³ (0.283 lb/in³), lighter than 80% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.83 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical16

HP9-4-20-ANN has a yield strength of 760 MPa (110 ksi) and a tensile strength of 965 MPa (140 ksi) — stronger than 85% of steel grades. Elongation at break is 20% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus78 GPa11.3 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)965 MPa140 ksi
Yield Strength (0.2% offset)760 MPa110 ksi
Elongation at Break20%
Reduction in Area62%
Compressive Strength1,250 MPa181 ksi
Shear Strength800 MPa116 ksi
Fatigue Strength (Endurance Limit)650 MPa94.3 ksi
Fracture Toughness (K_IC)150 MPa·√m137 ksi·√in
Charpy V-Notch Impact (RT)95 J70.1 ft·lbf
Hardness, Brinell280 HB
Hardness, Rockwell C29 HRC
Hardness, Vickers410 HV

Thermal6

HP9-4-20-ANN is rated for continuous service to 400°C (752 °F). It conducts heat at 30 W/m·K (17.3 BTU/hr·ft·°F), worse than 83% of steel grades. Thermal expansion is 11.8 µm/m·K (6.56 µin/in·°F).

Thermal Conductivity30 W/m·K17.3 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.8 µm/m·K6.6 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-100°C-148 °F

Electrical2

HP9-4-20-ANN has an electrical resistivity of 5.5×10⁻⁷ Ω·m.

Electrical Resistivity5.5×10⁻⁷ Ω·m21.7 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (15/100), better than 75% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistancePoor15/100
Chemical Resistance SummaryRusts freely in humid air, seawater and acids; requires cadmium/IVD-aluminium plating or primer. Susceptible to hydrogen embrittlement — bake after plating; avoid strong acid pickling and H2S environments.

Sustainability4

Producing a kilogram of HP9-4-20-ANN takes about 42 MJ of energy and emits 3.4 kg of CO₂ — more than 92% of steel grades. Typical recycled content is 20%.

Embodied Energy (primary production)42 MJ/kg18,057 BTU/lb
Embodied Carbon (primary production)3.4 kg CO₂/kg
Embodied Water70 L/kg8.4 gal/lb
Typical Recycled Content20%

Manufacturability7

HP9-4-20-ANN's machinability is fair (42/100, worse than 73% of steel grades); weldability very good (70/100); formability fair (45/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)45%
WeldabilityVery good70/100
Formability (cold)Fair45/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy; use cadmium, IVD aluminium or electroless nickel plating with post-plate hydrogen bake

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with HP9-4-20-ANN

Is HP9-4-20 easy to machine?

Rough machine annealed and finish after heat treatment; at 40–44 HRC use rigid setups, sharp carbide or CBN, low speed and heavy positive feed to avoid work hardening.

Can HP9-4-20 be welded?

Excellent for a UHS steel — GTAW/EB welded with matching filler, no preheat needed for thin sections; keep interpass low, use clean low-hydrogen practice and re-temper (or full re-austenitize) after welding.

Can HP9-4-20 be formed, bent or molded?

Form hot (900–1150 °C) or in the annealed condition; cold forming after hardening is not practical — bend radii must be generous and springback is high.

What surface finishes work on HP9-4-20?

Grind/polish carefully to avoid grinding burns; protect with cadmium, IVD aluminium or electroless nickel plus epoxy primer, and hydrogen-relief bake at ~190 °C after any plating or acid cleaning.

HP9-4-20 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.17 – 0.230.2
Ni8.5 – 9.59
Co4.25 – 4.754.5
Cr0.65 – 0.850.75
Mo0.9 – 1.11
V0.06 – 0.120.09
Mn0.1 – 0.350.25
Si≤ 0.20.1
P≤ 0.010.01
S≤ 0.010
Febalance; vacuum induction melted + vacuum arc remeltedbalance—

HP9-4-20-ANN — frequently asked

What is HP9-4-20-ANN used for?

HP9-4-20-ANN is typically used for rocket motor cases, thick-section structural forgings and pressure vessels. In short: most weldable UHS steel; toughest 9Ni-4Co grade; thick-section pressure grade.

What is the yield strength of HP9-4-20-ANN?

HP9-4-20-ANN has a typical yield strength of 760 MPa (110 ksi) and a tensile strength of 965 MPa (140 ksi) — stronger than 85% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is HP9-4-20-ANN easy to machine?

Not especially — machinability is rated fair (42/100, worse than 73% of steel grades). Rough machine annealed and finish after heat treatment; at 40–44 HRC use rigid setups, sharp carbide or CBN, low speed and heavy positive feed to avoid work hardening.

Can HP9-4-20-ANN be welded?

Yes — weldability is rated very good (70/100). Excellent for a UHS steel — GTAW/EB welded with matching filler, no preheat needed for thin sections; keep interpass low, use clean low-hydrogen practice and re-temper (or full re-austenitize) after welding.

What surface finishes work on HP9-4-20-ANN?

Grind/polish carefully to avoid grinding burns; protect with cadmium, IVD aluminium or electroless nickel plus epoxy primer, and hydrogen-relief bake at ~190 °C after any plating or acid cleaning.

Can HP9-4-20-ANN be formed, bent or molded?

Form hot (900–1150 °C) or in the annealed condition; cold forming after hardening is not practical — bend radii must be generous and springback is high.

What is the maximum service temperature of HP9-4-20-ANN?

HP9-4-20-ANN is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between HP9-4-20 QT-190 and HP9-4-20-ANN?

QT-190 is the default condition — standard aerospace condition: best balance of ~1310 MPa strength with exceptional fracture toughness and weld repairability. ANN: supply/soft condition for heavy machining, cold straightening and deep forming before final hardening. Yield strength is 1,210 MPa in QT-190 versus 760 MPa in ANN.

Sources

  1. AMS 6523 — Steel, Plate 9Ni-4Co-0.20C (HP 9-4-20) — SAE International (2018)
  2. ASM Handbook Vol.1: Properties and Selection — Irons, Steels and High-Performance Alloys (Ultrahigh-Strength Steels) — ASM International (1990)
  3. MMPDS-17 Metallic Materials Properties Development and Standardization (9Ni-4Co steels) — Battelle/FAA (2022)
  4. UNS K91868 — Metals & Alloys in the Unified Numbering System — SAE/ASTM (2017)
  5. ASM Handbook Vol.19: Fatigue and Fracture (fracture toughness of UHS steels) — ASM International (1996)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.