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Steel HP9-4-20-ANN vs HP9-4-20 WELD-PWHT

Steel · HP9-4-20 temper comparison

HP9-4-20-ANN and HP9-4-20 WELD-PWHT are two conditions of the same steel grade, HP9-4-20: ANN (annealed) versus WELD-PWHT (welded joint, post-weld heat treated). The chemistry is identical, so every difference below comes from the condition. HP9-4-20 WELD-PWHT is the stronger of the two: yield strength 1,140 MPa (165 ksi) against 760 MPa (110 ksi) for HP9-4-20-ANN, about 50% more; tensile strength follows at 1,275 MPa (185 ksi) vs 965 MPa (140 ksi). In exchange, HP9-4-20-ANN is the more ductile: elongation 20% versus 13% for HP9-4-20 WELD-PWHT, and HP9-4-20 WELD-PWHT is harder (380 HB vs 280 HB). On the shop floor, HP9-4-20-ANN machines more easily (fair vs poor).

HP9-4-20-ANNChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

HP9-4-20 WELD-PWHTChoose it when strength drives the design.

HP9-4-20-ANN vs HP9-4-20 WELD-PWHT: properties

HP9-4-20-ANNHP9-4-20 WELD-PWHT

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

965 MPa140 ksi
1,275 MPa185 ksi

Yield Strength (0.2% offset)

760 MPa110 ksi
1,140 MPa165 ksi

Elongation at Break

20%
13%

Reduction in Area

62%
50%

Compressive Strength

1,250 MPa181 ksi
1,180 MPa171 ksi

Shear Strength

800 MPa116 ksi
765 MPa111 ksi

Fatigue Strength (Endurance Limit)

650 MPa94.3 ksi
540 MPa78.3 ksi

Fracture Toughness (K_IC)

150 MPa·√m137 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

95 J70.1 ft·lbf
60 J44.3 ft·lbf

Hardness, Brinell

280 HB
380 HB

Hardness, Rockwell C

29 HRC
41 HRC

Hardness, Vickers

410 HV
400 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 78 GPa11.3 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.83 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 30 W/m·K17.3 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.8 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -100°C-148 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Resistivity 5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
26 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
28%

Formability (cold)

45 / 100
18 / 100

Same in both: Weldability 70 / 100 · Brazeability / Solderability 40 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 42 MJ/kg18,057 BTU/lb · Embodied Carbon (primary production) 3.4 kg CO₂/kg · Embodied Water 70 L/kg8.4 gal/lb · Typical Recycled Content 20%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleHP9-4-20

HP9-4-20-ANN vs HP9-4-20 WELD-PWHT — frequently asked

Is HP9-4-20 WELD-PWHT stronger than HP9-4-20-ANN?

Yes. HP9-4-20 WELD-PWHT has a typical yield strength of 1,140 MPa (165 ksi) against 760 MPa (110 ksi) for HP9-4-20-ANN — about 50% more. Tensile strength is 1,275 MPa (185 ksi) vs 965 MPa (140 ksi).

Which condition does FabDigit quote by default, ANN or WELD-PWHT?

QT-190 is the default HP9-4-20 condition in the FabDigit quote flow (neither ANN nor WELD-PWHT). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, HP9-4-20-ANN or HP9-4-20 WELD-PWHT?

HP9-4-20-ANN. Its machinability rates fair (42/100) against poor (26/100) for HP9-4-20 WELD-PWHT.

Ready to make it?

Upload a CAD file and FabDigit prices the part in HP9-4-20-ANN and HP9-4-20 WELD-PWHT side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.