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Steel 18Ni(400) Overaged

Precip hard

also T-400, C-400

Deliberate overage when a little more toughness/ductility is worth trading ~10 % of strength.

High cost $$$$

Values for the Overaged condition

Other 18Ni(400) tempers and conditions

18Ni(400) is listed in 5 conditions; see the grade overview at 18Ni(400).

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
The soft as-supplied mill condition — machine, form and weld here, then age.9001,1701233 HRC—
Cold drawn
Cold-drawn small bar and wire for close tolerance and finish before customer ageing.1,2501,400640 HRC2.4 % IACS
OveragedThis page
aged 510–540 °C for improved toughness
Deliberate overage when a little more toughness/ductility is worth trading ~10 % of strength.2,3502,450854 HRC2.7 % IACS
AgedDefault
Solution annealed + aged 480 °C, 3–6 h, air cool
Standard full-strength condition (~400 ksi); pick for maximum strength-to-weight with minimal heat-treat distortion.2,6802,760658 HRC—
Cold worked (ausformed/marformed) then aged 480 °C
Wire, strip and thin sections where cold reduction before ageing pushes strength above the standard aged level, at the cost of ductility.2,8502,950360 HRC2.6 % IACS

What is 18Ni(400) Overaged?

18Ni(400) Overaged is 18Ni(400) in the Overaged condition — deliberate overage when a little more toughness/ductility is worth trading ~10 % of strength. 18Ni(400) Overaged has a yield strength of 2,350 MPa (341 ksi) and a tensile strength of 2,450 MPa (355 ksi) — stronger than 100% of steel grades. Elongation at break is 8% and the elastic modulus is 200 GPa (29 Msi). 18Ni(400) Overaged has a density of 8.1 g/cm³ (0.293 lb/in³), heavier than 97% of steel grades. It melts at 1,400°C (2,552 °F). Aged is the default condition FabDigit quotes; Overaged is available on request or by drawing note.

Advantages

  • High strength — 2,350 MPa (341 ksi), better than 100% of steel grades
  • Polishes to a fine finish — 80/100, better than 97% of steel grades
  • Good corrosion resistance — 25/100, better than 92% of steel grades

Limitations

  • Limited formability — 7/100, worse than 98% of steel grades
  • High embodied carbon — 6.5 kg CO₂/kg, worse than 98% of steel grades
  • Poor heat conductor — 19 W/m·K (11 BTU/hr·ft·°F), worse than 97% of steel grades
  • Low electrical conductivity — 2.7 % IACS, worse than 96% of steel grades
  • Limited ductility — 8%, worse than 95% of steel grades

18Ni(400) Overaged properties

Typical room-temperature values for 18Ni(400) Overaged; 22 are specific to this condition. Other listed values are 18Ni(400) reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

18Ni(400) Overaged has a density of 8.1 g/cm³ (0.293 lb/in³), heavier than 97% of steel grades. It melts at 1,400°C (2,552 °F).

Density8.1 g/cm³0.29 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,440°C2,624 °F

Mechanical15

18Ni(400) Overaged has a yield strength of 2,350 MPa (341 ksi) and a tensile strength of 2,450 MPa (355 ksi) — stronger than 100% of steel grades. Elongation at break is 8% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)2,450 MPa355 ksi
Yield Strength (0.2% offset)2,350 MPa341 ksi
Elongation at Break8%
Reduction in Area40%
Compressive Strength2,500 MPa363 ksi
Shear Strength1,470 MPa213 ksi
Fatigue Strength (Endurance Limit)760 MPa110 ksi
Fracture Toughness (K_IC)45 MPa·√m41 ksi·√in
Charpy V-Notch Impact (RT)14 J10.3 ft·lbf
Hardness, Rockwell C54 HRC
Hardness, Vickers580 HV

Thermal6

18Ni(400) Overaged is rated for continuous service to 425°C (797 °F). It conducts heat at 19 W/m·K (11 BTU/hr·ft·°F), worse than 97% of steel grades. Thermal expansion is 10.1 µm/m·K (5.61 µin/in·°F).

Thermal Conductivity19 W/m·K11 BTU/hr·ft·°F
Specific Heat Capacity450 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.1 µm/m·K5.6 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)425°C797 °F
Min Service Temperature-73°C-99 °F

Electrical3

18Ni(400) Overaged conducts electricity at 2.7 % IACS, worse than 96% of steel grades.

Electrical Conductivity2.7 % IACS
Electrical Resistivity6.4×10⁻⁷ Ω·m25.2 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (25/100), better than 92% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.55 V
Corrosion ResistancePoor25/100
Chemical Resistance SummaryRusts in humid air and seawater like low-alloy steel; no chromium passivity. Very susceptible to hydrogen embrittlement and stress-corrosion cracking at this strength level — avoid acid pickling and unbaked electroplating; use cadmium/nickel plate with bake-out, phosphate or dry-film coatings.

Sustainability4

Producing a kilogram of 18Ni(400) Overaged takes about 90 MJ of energy and emits 6.5 kg of CO₂ — more than 98% of steel grades. Typical recycled content is 20%.

Embodied Energy (primary production)90 MJ/kg38,693 BTU/lb
Embodied Carbon (primary production)6.5 kg CO₂/kg
Embodied Water110 L/kg13.2 gal/lb
Typical Recycled Content20%

Manufacturability7

18Ni(400) Overaged's machinability is poor (22/100, worse than 95% of steel grades); weldability very good (70/100); formability not recommended (7/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityVery good70/100
Formability (cold)Not recommended7/100
Brazeability / SolderabilityFair35/100
PolishabilityVery good80/100
Anodizing Responsen/a — ferrous alloy; use plating (baked), phosphate or PVD coatings instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 18Ni(400) Overaged

Is 18Ni(400) easy to machine?

Do all roughing in the solution-annealed state (rates similar to 4340 at 33 HRC, ~45 % of 1212); aged material needs rigid setups, ceramic/CBN or coated carbide, low feeds and generous coolant, and grinding is often preferred for finishing.

Can 18Ni(400) be welded?

Excellent for its strength class — GTAW/EBW/laser with matching filler, no preheat, low heat input, clean surfaces; re-age at 480 °C after welding to restore joint strength, and never weld in the aged condition without re-solutioning if maximum toughness is needed.

Can 18Ni(400) be formed, bent or molded?

Form, bend and draw only in the annealed condition; ageing is a simple 480 °C air treatment with ~0.05–0.1 % linear shrinkage and negligible distortion, so parts can be finish-machined close to size before ageing.

What surface finishes work on 18Ni(400)?

Not corrosion resistant — phosphate, dry-film lube, cadmium/nickel plate with mandatory hydrogen bake-out, or PVD/electroless nickel; avoid acid pickling and shot-peen or stress-relieve carefully at this strength to limit hydrogen and notch effects.

18Ni(400) chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Ccarbon-free martensite; kept as low as vacuum melting allows≤ 0.010.01
Ni400-grade chemistry runs lower Ni than the 200/250/300 grades despite the '18Ni' family name12 – 13.513
Co14.5 – 15.515
Momain precipitation hardener at this strength level9.5 – 10.510
Ti0.15 – 0.30.2
Al0.05 – 0.150.1
Si≤ 0.10.05
Mn≤ 0.10.05
P≤ 0.01—
S≤ 0.01—
Febalance; VIM + VAR double vacuum meltedbalance—

18Ni(400) Overaged — frequently asked

What is 18Ni(400) Overaged used for?

18Ni(400) Overaged is typically used for high-performance rocket motor cases, ultra-high-strength shafts, specialized ordnance components and aerospace fasteners. In short: strongest maraging steel grade; 400 ksi class UTS; minimal ageing distortion.

What is the yield strength of 18Ni(400) Overaged?

18Ni(400) Overaged has a typical yield strength of 2,350 MPa (341 ksi) and a tensile strength of 2,450 MPa (355 ksi) — stronger than 100% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is 18Ni(400) Overaged easy to machine?

Not especially — machinability is rated poor (22/100, worse than 95% of steel grades). Do all roughing in the solution-annealed state (rates similar to 4340 at 33 HRC, ~45 % of 1212); aged material needs rigid setups, ceramic/CBN or coated carbide, low feeds and generous coolant, and grinding is often preferred for finishing.

Can 18Ni(400) Overaged be welded?

Yes — weldability is rated very good (70/100). Excellent for its strength class — GTAW/EBW/laser with matching filler, no preheat, low heat input, clean surfaces; re-age at 480 °C after welding to restore joint strength, and never weld in the aged condition without re-solutioning if maximum toughness is needed.

What surface finishes work on 18Ni(400) Overaged?

Not corrosion resistant — phosphate, dry-film lube, cadmium/nickel plate with mandatory hydrogen bake-out, or PVD/electroless nickel; avoid acid pickling and shot-peen or stress-relieve carefully at this strength to limit hydrogen and notch effects.

Can 18Ni(400) Overaged be formed, bent or molded?

Form, bend and draw only in the annealed condition; ageing is a simple 480 °C air treatment with ~0.05–0.1 % linear shrinkage and negligible distortion, so parts can be finish-machined close to size before ageing.

What is the maximum service temperature of 18Ni(400) Overaged?

18Ni(400) Overaged is rated for continuous use to about 425°C (797 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 18Ni(400) Aged and 18Ni(400)-SA?

Aged is the default condition — standard full-strength condition (~400 ksi); pick for maximum strength-to-weight with minimal heat-treat distortion. SA: the soft as-supplied mill condition — machine, form and weld here, then age. Yield strength is 2,680 MPa in Aged versus 900 MPa in SA.

Sources

  1. ASM Handbook Vol. 1: Properties and Selection: Irons, Steels, and High-Performance Alloys — Maraging Steels — ASM International (1990)
  2. ASM Specialty Handbook: Carbon and Alloy Steels — ASM International (1996)
  3. Metals Handbook Desk Edition — Ultrahigh-Strength Steels — ASM International (1998)
  4. ASTM A538/A538M — Pressure Vessel Plates, Alloy Steel, Precipitation Hardening (Maraging), 18Ni family — ASTM (2015)
  5. VascoMax / maraging steel grade data (C-series and T-series) — Carpenter Technology (Latrobe/Teledyne Vasco heritage) (2020)
  6. MatWeb — 18Ni(400) maraging steel, aged — MatWeb LLC (2024)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.