FabDigit

Refractory Metal W-5Re

ASTM B387 Grade WRe5

W-5Re is a ductile tungsten-rhenium alloy (ASTM B387 Grade WRe5) used as the positive leg of Type C and Type D thermocouples and as heater and support wire for very high temperature vacuum and furnace equipment.

High cost $$$$

Reference datasheet — W-5Re is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the AD condition

W-5Re tempers and conditions

W-5Re is supplied in 3 conditions, soft to hard. AD is the default FabDigit quotes; the values on this page are for it.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Recrystallized / fully annealed
Use when maximum thermo-EMF stability and creep resistance at 2000 °C+ matter more than room-temperature toughness; the alloy is notch-sensitive in this state.600850844 HRC16 % IACS
Stress relieved
Choose when coiled or wound parts must hold shape and stay dimensionally stable without losing the worked fibre structure.1,2501,500551 HRC15.4 % IACS
ADDefault
As-drawn / cold-worked wire
Standard supply condition for Type C thermocouple legs and furnace heater/support wire — maximum strength, minimum handling breakage.1,7001,900356 HRC15 % IACS

Supply forms, finishes and certifications

Ways W-5Re is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
CR-Sheet
Cold-rolled sheet / foil, stress relievedSupply form
SW-ROD
Sintered, swaged/forged rod & barSupply form

What is W-5Re?

W-5Re is a ductile tungsten-rhenium alloy (ASTM B387 Grade WRe5) used as the positive leg of Type C and Type D thermocouples and as heater and support wire for very high temperature vacuum and furnace equipment. Rhenium delays recrystallization and keeps drawn wire workable; typical values are 1700 MPa yield, 1900 MPa tensile, 3 % elongation and service to 2300 °C in vacuum or inert gas, with AD, SR, RX, cold-rolled sheet and swaged rod on file. Room-temperature formability (20) and machinability (8) are low, and air service above ~500 °C requires a protective coating. W-26Re is the matching negative leg. W-5Re has a density of 19.4 g/cm³ (0.701 lb/in³), heavier than 94% of refractory metal grades. It melts at 3,350°C (6,062 °F). W-5Re has a yield strength of 1,700 MPa (247 ksi) and a tensile strength of 1,900 MPa (276 ksi) — stronger than 97% of refractory metal grades. Elongation at break is 3% and the elastic modulus is 400 GPa (58 Msi).

What is W-5Re used for?

  • thermocouple wire
  • vacuum furnace heating elements
  • lamp filament support wire

Advantages

  • High strength — 1,700 MPa (247 ksi), better than 97% of refractory metal grades
  • Stiff — 400 GPa (58 Msi), better than 96% of refractory metal grades
  • High service temperature — 2,300°C (4,172 °F), better than 96% of refractory metal grades
  • High electrical conductivity — 15 % IACS, better than 75% of refractory metal grades

Limitations

  • Heavy — 19.4 g/cm³ (0.701 lb/in³), worse than 94% of refractory metal grades
  • Difficult to machine — 8/100, worse than 92% of refractory metal grades
  • Limited ductility — 3%, worse than 88% of refractory metal grades
  • Low fracture toughness — 12 MPa·√m (10.9 ksi·√in), worse than 87% of refractory metal grades
  • Difficult to weld — 20/100, worse than 79% of refractory metal grades

W-5Re properties

Typical room-temperature values for W-5Re-AD; bars are the position among refractory metal grades.

Physical3

W-5Re has a density of 19.4 g/cm³ (0.701 lb/in³), heavier than 94% of refractory metal grades. It melts at 3,350°C (6,062 °F).

Density19.4 g/cm³0.7 lb/in³
Melting Point (Solidus)3,350°C6,062 °F
Liquidus Temperature3,390°C6,134 °F

Mechanical16

W-5Re has a yield strength of 1,700 MPa (247 ksi) and a tensile strength of 1,900 MPa (276 ksi) — stronger than 97% of refractory metal grades. Elongation at break is 3% and the elastic modulus is 400 GPa (58 Msi).

Elastic (Young's) Modulus400 GPa58 Msi
Shear Modulus153 GPa22.2 Msi
Bulk Modulus310 GPa45 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,900 MPa276 ksi
Yield Strength (0.2% offset)1,700 MPa247 ksi
Elongation at Break3%
Reduction in Area25%
Compressive Strength2,200 MPa319 ksi
Shear Strength1,100 MPa160 ksi
Fatigue Strength (Endurance Limit)600 MPa87 ksi
Fracture Toughness (K_IC)12 MPa·√m10.9 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell580 HB
Hardness, Rockwell C56 HRC
Hardness, Vickers620 HV

Thermal6

W-5Re is rated for continuous service to 2,300°C (4,172 °F). It conducts heat at 82 W/m·K (47.4 BTU/hr·ft·°F), better than 73% of refractory metal grades. Thermal expansion is 4.5 µm/m·K (2.5 µin/in·°F).

Thermal Conductivity82 W/m·K47.4 BTU/hr·ft·°F
Specific Heat Capacity137 J/kg·K0.03 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)4.5 µm/m·K2.5 µin/in·°F
Latent Heat of Fusion190 J/g81.7 BTU/lb
Max Service Temperature (continuous)2,300°C4,172 °F
Min Service Temperature20°C68 °F

Electrical3

W-5Re conducts electricity at 15 % IACS, better than 75% of refractory metal grades.

Electrical Conductivity15 % IACS
Electrical Resistivity1.15×10⁻⁷ Ω·m4.53 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 72% of refractory metal grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryResistant to most mineral acids and molten glass at RT; attacked by HF/HNO3 mixtures, alkaline oxidizing melts and hydrogen peroxide. Oxidizes rapidly in air above ~500 °C forming volatile WO3, so it must be used in vacuum, inert gas or dry hydrogen.

Sustainability4

Producing a kilogram of W-5Re takes about 520 MJ of energy and emits 33 kg of CO₂ — less than 68% of refractory metal grades. Typical recycled content is 25%.

Embodied Energy (primary production)520 MJ/kg223,560 BTU/lb
Embodied Carbon (primary production)33 kg CO₂/kg
Embodied Water900 L/kg108 gal/lb
Typical Recycled Content25%

Manufacturability6

W-5Re's machinability is not recommended (8/100, worse than 92% of refractory metal grades); weldability poor (20/100); formability poor (20/100).

MachinabilityNot recommended8/100
Machinability Rating (AISI 1212 = 100 %)6%
WeldabilityPoor20/100
Formability (cold)Poor20/100
Brazeability / SolderabilityGood55/100
PolishabilityGood60/100

Common Calculations5

Specific Strength (UTS / density)calculated98 kN·m/kg
Specific Stiffness (E / density)calculated20.6 MN·m/kg
Modulus of Resiliencecalculated3,613 kJ/m³
Thermal Diffusivitycalculated30.9 mm²/s
Thermal Shock Resistance Indexcalculated87

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the refractory metal family

Yield strength against density for every refractory metal grade FabDigit runs. W-5Re is highlighted; hover a dot for its name, or open the interactive family chart.

1502003005007001,0001,5005101520Density (g/cm³)Yield strength (MPa) — log scaleW-5Re

Working with W-5Re

Is W-5Re easy to machine?

Treat as a grinding/EDM material: diamond or CBN wheels, wire EDM for profiles; if turned, use rigid setups, negative-rake carbide, low speed and warm the part to avoid chipping.

Can W-5Re be welded?

Join by electron-beam, laser or resistance welding in vacuum or high-purity argon; the fusion zone recrystallizes and becomes brittle, so keep welds out of bending zones and avoid any carbon/oxygen pickup.

Can W-5Re be formed, bent or molded?

Made by powder metallurgy (press–sinter) then hot/warm swaging, rolling and drawing above ~1000 °C; cold forming at room temperature is limited to gentle bends in fine wire (bend radius ≥ 5–10 d).

W-5Re chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Resolid-solution ductilizer4.5 – 5.55
Moresidual≤ 0.020.01
Feresidual≤ 0.010
Niresidual, embrittling≤ 0.010
C≤ 0.010
O≤ 0.010
N≤ 00
Wbalance, typically ≥94.9 %balance

What surface finishes work on W-5Re?

Supplied electrochemically cleaned or chemically etched; no anodizing possible — for air service above ~500 °C an oxidation-protective coating (silicide, Ir, or use in vacuum/inert gas) is mandatory.

Equivalent designations

Standards and trade names that resolve to Refractory Metal W-5Re in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

ASTM
B387 Grade WRe5
Also called
W5Re

How much does W-5Re cost?

W-5Re is a high-cost refractory metal ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

W-5Re — frequently asked

What is W-5Re used for?

W-5Re is typically used for thermocouple wire, vacuum furnace heating elements and lamp filament support wire. In short: thermocouple-grade tungsten alloy; 2300 °C vacuum service; drawable to fine wire.

What is the yield strength of W-5Re?

W-5Re has a typical yield strength of 1,700 MPa (247 ksi) and a tensile strength of 1,900 MPa (276 ksi) — stronger than 97% of refractory metal grades. Strength varies by condition: see the 3 listed tempers.

Is W-5Re easy to machine?

Not especially — machinability is rated not recommended (8/100, worse than 92% of refractory metal grades). Treat as a grinding/EDM material: diamond or CBN wheels, wire EDM for profiles; if turned, use rigid setups, negative-rake carbide, low speed and warm the part to avoid chipping.

Can W-5Re be welded?

Not readily — weldability is rated poor (20/100). Join by electron-beam, laser or resistance welding in vacuum or high-purity argon; the fusion zone recrystallizes and becomes brittle, so keep welds out of bending zones and avoid any carbon/oxygen pickup.

What surface finishes work on W-5Re?

Supplied electrochemically cleaned or chemically etched; no anodizing possible — for air service above ~500 °C an oxidation-protective coating (silicide, Ir, or use in vacuum/inert gas) is mandatory.

Can W-5Re be formed, bent or molded?

Made by powder metallurgy (press–sinter) then hot/warm swaging, rolling and drawing above ~1000 °C; cold forming at room temperature is limited to gentle bends in fine wire (bend radius ≥ 5–10 d).

What is the maximum service temperature of W-5Re?

W-5Re is rated for continuous use to about 2,300°C (4,172 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between W-5Re-AD and W-5Re-RX?

AD is the default condition — standard supply condition for Type C thermocouple legs and furnace heater/support wire — maximum strength, minimum handling breakage. RX: use when maximum thermo-EMF stability and creep resistance at 2000 °C+ matter more than room-temperature toughness; the alloy is notch-sensitive in this state. Yield strength is 1,700 MPa in AD versus 600 MPa in RX.

How much does W-5Re cost?

W-5Re is a high-cost refractory metal ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Refractory Metals) — ASM International (1990)
  2. ASTM E230/E230M — Standard Specification and Temperature-EMF Tables for Standardized Thermocouples (Type C/D W-Re) — ASTM (2017)
  3. Tungsten-rhenium alloy wire and sheet datasheets — Plansee / H.C. Starck / (2023)
  4. W-Re binary alloy phase diagram and thermophysical property compilations — ASM Alloy Phase Diagram Database (2016)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.