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Refractory Metal W-3Re vs W-5Re

Refractory Metal · grade comparison

Refractory Metal W-3Re and W-5Re are both refractory metal grades. W-3Re is the stronger of the two: tensile strength 2,100 MPa (305 ksi) against 1,900 MPa (276 ksi) for W-5Re, about 11% more. W-5Re is harder — 56 HRC against 52 HRC for W-3Re — which matters for wear surfaces and threads. W-5Re runs hotter in service (2,300°C vs 2,000°C continuous) and W-3Re conducts heat better (120 W/m·K vs 82 W/m·K).

W-3ReChoose it when strength drives the design.

W-5ReChoose it when surface hardness matters, or when the part sees heat.

W-3Re vs W-5Re: properties

W-3ReW-5Re

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

395 GPa57.3 Msi
400 GPa58 Msi

Shear Modulus

154 GPa22.3 Msi
153 GPa22.2 Msi

Bulk Modulus

305 GPa44.2 Msi
310 GPa45 Msi

Poisson's Ratio

0.28
0.29

Tensile Strength (Ultimate)

2,100 MPa305 ksi
1,900 MPa276 ksi

Yield Strength (0.2% offset)

1,750 MPa254 ksi
1,700 MPa247 ksi

Fatigue Strength (Endurance Limit)

650 MPa94.3 ksi
600 MPa87 ksi

Fracture Toughness (K_IC)

13 MPa·√m11.8 ksi·√in
12 MPa·√m10.9 ksi·√in

Hardness, Rockwell C

52 HRC
56 HRC

Hardness, Vickers

560 HV
620 HV

Hardness, Brinell

—
580 HB

Same in both: Elongation at Break 3% · Reduction in Area 25% · Compressive Strength 2,200 MPa319 ksi · Shear Strength 1,100 MPa160 ksi · Charpy V-Notch Impact (RT) 3 J2.2 ft·lbf

Physical

Density and transition temperatures.

Melting Point (Solidus)

3,400°C6,152 °F
3,350°C6,062 °F

Liquidus Temperature

3,410°C6,170 °F
3,390°C6,134 °F

Same in both: Density 19.4 g/cm³0.7 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
82 W/m·K47.4 BTU/hr·ft·°F

Specific Heat Capacity

135 J/kg·K0.03 BTU/lb·°F
137 J/kg·K0.03 BTU/lb·°F

Latent Heat of Fusion

280 J/g120 BTU/lb
190 J/g81.7 BTU/lb

Max Service Temperature (continuous)

2,000°C3,632 °F
2,300°C4,172 °F

Min Service Temperature

—
20°C68 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 4.5 µm/m·K2.5 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

18 % IACS
15 % IACS

Electrical Resistivity

9.5×10⁻⁸ Ω·m3.74 µΩ·in
1.15×10⁻⁷ Ω·m4.53 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.15 V

Corrosion Resistance

72 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

10 / 100
8 / 100

Machinability Rating (AISI 1212 = 100 %)

5%
6%

Formability (cold)

12 / 100
20 / 100

Castability

3 / 100
—

Polishability

70 / 100
60 / 100

Same in both: Weldability 20 / 100 · Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

480 MJ/kg206,363 BTU/lb
520 MJ/kg223,560 BTU/lb

Embodied Water

320 L/kg38.3 gal/lb
900 L/kg108 gal/lb

Same in both: Embodied Carbon (primary production) 33 kg CO₂/kg · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

108 kN·m/kg
98 kN·m/kg

Specific Stiffness (E / density)

20.4 MN·m/kg
20.6 MN·m/kg

Modulus of Resilience

3,877 kJ/m³
3,613 kJ/m³

Thermal Diffusivity

45.8 mm²/s
30.9 mm²/s

Thermal Shock Resistance Index

142
87

Strength versus weight

Yield strength against density for every refractory metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1502003005007001,0001,5005101520Density (g/cm³)Yield strength (MPa) — log scaleW-3ReW-5Re

Manufacturing and finishing

CapabilityW-3ReW-5Re
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

W-3Re vs W-5Re — frequently asked

Is W-3Re stronger than W-5Re?

Yes. W-3Re has a typical tensile strength of 2,100 MPa (305 ksi) against 1,900 MPa (276 ksi) for W-5Re — about 11% more.

Which is cheaper, W-3Re or W-5Re?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose W-3Re over W-5Re?

Pick W-3Re when strength drives the design. Pick W-5Re when surface hardness matters, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in W-3Re and W-5Re side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.