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Refractory Metal O-30H-HIP (Hot isostatic pressed)

Print state · default condition

Standard supplied condition: fully dense, isotropic HIP billet or near-net blank for mirror substrates.

High cost $$$$

Values for the HIP condition

Other O-30H tempers and conditions

O-30H is listed in 2 conditions; see the grade overview at O-30H.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
HIP + stress relieved / thermally cycled
Pick for precision mirrors and metrology structures where micro-yield and long-term dimensional drift dominate; 730–790 °C vacuum anneal plus cryogenic cycling.1903003.5130 HB42 % IACS
HIPDefaultThis page
Hot isostatic pressed
Standard supplied condition: fully dense, isotropic HIP billet or near-net blank for mirror substrates.2073243140 HB42 % IACS

What is O-30H-HIP?

O-30H-HIP is O-30H in the HIP condition — standard supplied condition: fully dense, isotropic HIP billet or near-net blank for mirror substrates. O-30H-HIP has a yield strength of 207 MPa (30 ksi) and a tensile strength of 324 MPa (47 ksi) — weaker than 82% of refractory metal grades. Elongation at break is 3% and the elastic modulus is 303 GPa (43.9 Msi). O-30H-HIP has a density of 1.85 g/cm³ (0.0668 lb/in³), lighter than 96% of refractory metal grades. It melts at 1,287°C (2,349 °F).

Advantages

  • Conducts heat well — 216 W/m·K (124.8 BTU/hr·ft·°F), better than 99% of refractory metal grades
  • High electrical conductivity — 42 % IACS, better than 99% of refractory metal grades
  • Lightweight — 1.85 g/cm³ (0.0668 lb/in³), better than 96% of refractory metal grades
  • Polishes to a fine finish — 78/100, better than 94% of refractory metal grades

Limitations

  • Needs corrosion protection — 42/100, worse than 95% of refractory metal grades
  • Difficult to weld — 15/100, worse than 93% of refractory metal grades
  • Low fracture toughness — 11 MPa·√m (10 ksi·√in), worse than 92% of refractory metal grades
  • Limited ductility — 3%, worse than 88% of refractory metal grades
  • Limited formability — 10/100, worse than 86% of refractory metal grades

O-30H-HIP properties

Typical room-temperature values for O-30H-HIP; 23 are specific to this condition. Other listed values are O-30H reference data and may not represent this condition. Bars are the position among refractory metal grades.

Physical3

O-30H-HIP has a density of 1.85 g/cm³ (0.0668 lb/in³), lighter than 96% of refractory metal grades. It melts at 1,287°C (2,349 °F).

Density1.85 g/cm³0.07 lb/in³
Melting Point (Solidus)1,287°C2,349 °F
Liquidus Temperature1,289°C2,352 °F

Mechanical16

O-30H-HIP has a yield strength of 207 MPa (30 ksi) and a tensile strength of 324 MPa (47 ksi) — weaker than 82% of refractory metal grades. Elongation at break is 3% and the elastic modulus is 303 GPa (43.9 Msi).

Elastic (Young's) Modulus303 GPa43.9 Msi
Shear Modulus145 GPa21 Msi
Bulk Modulus116 GPa16.8 Msi
Poisson's Ratio0.08
Tensile Strength (Ultimate)324 MPa47 ksi
Yield Strength (0.2% offset)207 MPa30 ksi
Elongation at Break3%
Reduction in Area4%
Compressive Strength480 MPa69.6 ksi
Shear Strength195 MPa28.3 ksi
Fatigue Strength (Endurance Limit)110 MPa16 ksi
Fracture Toughness (K_IC)11 MPa·√m10 ksi·√in
Charpy V-Notch Impact (RT)2 J1.1 ft·lbf
Hardness, Brinell140 HB
Hardness, Rockwell B82 HRB
Hardness, Vickers150 HV

Thermal6

O-30H-HIP is rated for continuous service to 500°C (932 °F). It conducts heat at 216 W/m·K (124.8 BTU/hr·ft·°F), better than 99% of refractory metal grades. Thermal expansion is 11.3 µm/m·K (6.28 µin/in·°F).

Thermal Conductivity216 W/m·K125 BTU/hr·ft·°F
Specific Heat Capacity1,925 J/kg·K0.46 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.3 µm/m·K6.3 µin/in·°F
Latent Heat of Fusion1,355 J/g583 BTU/lb
Max Service Temperature (continuous)500°C932 °F
Min Service Temperature-269°C-452 °F

Electrical3

O-30H-HIP conducts electricity at 42 % IACS, better than 99% of refractory metal grades.

Electrical Conductivity42 % IACS
Electrical Resistivity4.1×10⁻⁸ Ω·m1.61 µΩ·in
Magnetic Responsenon-magnetic (diamagnetic; suitable for magnetically sensitive instruments)

Chemical & Environmental3

Corrosion resistance is fair (42/100), worse than 95% of refractory metal grades.

Galvanic Potential (seawater, vs SCE)-1 V
Corrosion ResistanceFair42/100
Chemical Resistance SummaryProtective oxide gives fair resistance to dry air and clean water; attacked by chloride-bearing humidity (pitting), mineral acids and strong alkalis; galvanically very active against most structural metals so faying surfaces are plated or insulated.

Sustainability4

Producing a kilogram of O-30H-HIP takes about 1,500 MJ of energy and emits 95 kg of CO₂ — more than 77% of refractory metal grades. Typical recycled content is 10%.

Embodied Energy (primary production)1,500 MJ/kg644,885 BTU/lb
Embodied Carbon (primary production)95 kg CO₂/kg
Embodied Water1,500 L/kg180 gal/lb
Typical Recycled Content10%

Manufacturability7

O-30H-HIP's machinability is fair (35/100, better than 81% of refractory metal grades); weldability poor (15/100); formability not recommended (10/100).

MachinabilityFair35/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityPoor15/100
Formability (cold)Not recommended10/100
Brazeability / SolderabilityGood55/100
PolishabilityVery good78/100
Anodizing Responsen/a — beryllium is not anodized; optical surfaces are acid-etched to remove the machining twin layer and usually electroless-nickel plated before polishing.

Common Calculations5

Specific Strength (UTS / density)calculated175 kN·m/kg
Specific Stiffness (E / density)calculated163.8 MN·m/kg
Modulus of Resiliencecalculated71 kJ/m³
Thermal Diffusivitycalculated60.7 mm²/s
Thermal Shock Resistance Indexcalculated20

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with O-30H-HIP

Is O-30H easy to machine?

Machine only in enclosed wet/HEPA-controlled cells with sharp carbide or diamond tooling, light depth of cut and no dwell; finish machining must be followed by acid etch to remove the twinned, microcracked surface layer.

Can O-30H be welded?

Essentially not fusion welded for optics — electron-beam welding is possible but hot-crack prone; joints are normally Al–Si brazed, diffusion bonded or mechanically fastened with insulated interfaces.

Can O-30H be formed, bent or molded?

No cold forming; parts are produced near-net by HIP into shaped cans or by machining billet, with warm working (>400 °C) only for special mill products.

What surface finishes work on O-30H?

Acid etch, then electroless nickel or CVD/PVD SiO₂-Al coating for polishing to optical figure; never anodize, and protect bare Be from chloride humidity to avoid pitting.

O-30H chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
BeOlow oxide content for optical isotropy and low microyield≤ 0.50.4
Fe≤ 0.10.06
Al≤ 0.070.04
Mg≤ 0.070.03
Si≤ 0.070.03
C≤ 0.070.05
other metallic, each≤ 0.04—
Beberyllium assay, wt % (BeO excluded)≥ 99 (balance)—

O-30H-HIP — frequently asked

What is O-30H-HIP used for?

O-30H-HIP is typically used for telescope mirrors, laser mirror substrates and reflective optics. In short: optical-grade beryllium; isotropic HIP microstructure; best polishability in family.

What is the yield strength of O-30H-HIP?

O-30H-HIP has a typical yield strength of 207 MPa (30 ksi) and a tensile strength of 324 MPa (47 ksi) — weaker than 82% of refractory metal grades. Strength varies by condition: see the 2 listed tempers.

Is O-30H-HIP easy to machine?

Not especially — machinability is rated fair (35/100, better than 81% of refractory metal grades). Machine only in enclosed wet/HEPA-controlled cells with sharp carbide or diamond tooling, light depth of cut and no dwell; finish machining must be followed by acid etch to remove the twinned, microcracked surface layer.

Can O-30H-HIP be welded?

Not readily — weldability is rated poor (15/100). Essentially not fusion welded for optics — electron-beam welding is possible but hot-crack prone; joints are normally Al–Si brazed, diffusion bonded or mechanically fastened with insulated interfaces.

What surface finishes work on O-30H-HIP?

Acid etch, then electroless nickel or CVD/PVD SiO₂-Al coating for polishing to optical figure; never anodize, and protect bare Be from chloride humidity to avoid pitting.

Can O-30H-HIP be formed, bent or molded?

No cold forming; parts are produced near-net by HIP into shaped cans or by machining billet, with warm working (>400 °C) only for special mill products.

What is the maximum service temperature of O-30H-HIP?

O-30H-HIP is rated for continuous use to about 500°C (932 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between O-30H-HIP and O-30H HIP-SR?

HIP is the default condition — standard supplied condition: fully dense, isotropic HIP billet or near-net blank for mirror substrates. HIP-SR: pick for precision mirrors and metrology structures where micro-yield and long-term dimensional drift dominate; 730–790 °C vacuum anneal plus cryogenic cycling. Yield strength is 207 MPa in HIP versus 190 MPa in HIP-SR.

Sources

  1. Optical-grade beryllium (O-30 / O-30H) product data — Materion Beryllium & Composites (2021)
  2. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys, Beryllium section — ASM International (1990)
  3. ASTM B(hot-pressed/HIP beryllium block specifications, e.g. B776/B783 family) — ASTM International (2019)
  4. Beryllium Optical Materials and Mirror Fabrication reviews (SPIE proceedings) — SPIE (2010)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.