FabDigitFabDigit

Refractory Metal AlBeMet AM200-HIP (Hot isostatic pressed)

Print state · default condition

Standard stocked form: isotropic consolidated block/billet for machined brackets, housings and optical benches.

High cost $$$$

Values for the HIP condition

Other AlBeMet AM200 tempers and conditions

AlBeMet AM200 is listed in 2 conditions; see the grade overview at AlBeMet AM200.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Use after rough machining of precision optical or metrology parts to remove residual stress and maximise dimensional stability.180260492 HB43 % IACS
HIPDefaultThis page
Hot isostatic pressed
Standard stocked form: isotropic consolidated block/billet for machined brackets, housings and optical benches.2002753100 HB42 % IACS

What is AlBeMet AM200-HIP?

AlBeMet AM200-HIP is AlBeMet AM200 in the HIP condition — standard stocked form: isotropic consolidated block/billet for machined brackets, housings and optical benches. AlBeMet AM200-HIP has a yield strength of 200 MPa (29 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 87% of refractory metal grades. Elongation at break is 3% and the elastic modulus is 188 GPa (27.3 Msi). AlBeMet AM200-HIP has a density of 2.13 g/cm³ (0.077 lb/in³), lighter than 90% of refractory metal grades. It melts at 645°C (1,193 °F).

Advantages

  • High electrical conductivity — 42 % IACS, better than 99% of refractory metal grades
  • Conducts heat well — 210 W/m·K (121.3 BTU/hr·ft·°F), better than 94% of refractory metal grades
  • Lightweight — 2.13 g/cm³ (0.077 lb/in³), better than 90% of refractory metal grades

Limitations

  • Limited service temperature — 250°C (482 °F), worse than 100% of refractory metal grades
  • Hard to polish — 45/100, worse than 98% of refractory metal grades
  • Limited ductility — 3%, worse than 88% of refractory metal grades
  • Low strength — 200 MPa (29 ksi), worse than 87% of refractory metal grades
  • Needs corrosion protection — 45/100, worse than 86% of refractory metal grades

AlBeMet AM200-HIP properties

Typical room-temperature values for AlBeMet AM200-HIP; 22 are specific to this condition. Other listed values are AlBeMet AM200 reference data and may not represent this condition. Bars are the position among refractory metal grades.

Physical3

AlBeMet AM200-HIP has a density of 2.13 g/cm³ (0.077 lb/in³), lighter than 90% of refractory metal grades. It melts at 645°C (1,193 °F).

Density2.13 g/cm³0.08 lb/in³
Melting Point (Solidus)645°C1,193 °F
Liquidus Temperature1,250°C2,282 °F

Mechanical16

AlBeMet AM200-HIP has a yield strength of 200 MPa (29 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 87% of refractory metal grades. Elongation at break is 3% and the elastic modulus is 188 GPa (27.3 Msi).

Elastic (Young's) Modulus188 GPa27.3 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus95 GPa13.8 Msi
Poisson's Ratio0.17
Tensile Strength (Ultimate)275 MPa39.9 ksi
Yield Strength (0.2% offset)200 MPa29 ksi
Elongation at Break3%
Reduction in Area4%
Compressive Strength240 MPa34.8 ksi
Shear Strength180 MPa26.1 ksi
Fatigue Strength (Endurance Limit)160 MPa23.2 ksi
Fracture Toughness (K_IC)14 MPa·√m12.7 ksi·√in
Charpy V-Notch Impact (RT)4 J3 ft·lbf
Hardness, Brinell100 HB
Hardness, Rockwell B70 HRB
Hardness, Vickers105 HV

Thermal5

AlBeMet AM200-HIP is rated for continuous service to 250°C (482 °F). It conducts heat at 210 W/m·K (121.3 BTU/hr·ft·°F), better than 94% of refractory metal grades. Thermal expansion is 14.5 µm/m·K (8.06 µin/in·°F).

Thermal Conductivity210 W/m·K121 BTU/hr·ft·°F
Specific Heat Capacity1,500 J/kg·K0.36 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)14.5 µm/m·K8.1 µin/in·°F
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-269°C-452 °F

Electrical3

AlBeMet AM200-HIP conducts electricity at 42 % IACS, better than 99% of refractory metal grades.

Electrical Conductivity42 % IACS
Electrical Resistivity4.1×10⁻⁸ Ω·m1.61 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 86% of refractory metal grades.

Galvanic Potential (seawater, vs SCE)-0.82 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryAdequate in dry air and neutral environments; the beryllium phase is attacked by humid chloride and by acids/alkalis, so parts are normally chromate-converted, anodized or painted for service.

Sustainability3

Producing a kilogram of AlBeMet AM200-HIP takes about 900 MJ of energy and emits 60 kg of CO₂ — less than 59% of refractory metal grades. Typical recycled content is 10%.

Embodied Energy (primary production)900 MJ/kg386,931 BTU/lb
Embodied Carbon (primary production)60 kg CO₂/kg
Typical Recycled Content10%

Manufacturability7

AlBeMet AM200-HIP's machinability is fair (35/100, better than 81% of refractory metal grades); weldability poor (20/100); formability poor (15/100).

MachinabilityFair35/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityPoor20/100
Formability (cold)Poor15/100
Brazeability / SolderabilityGood55/100
PolishabilityFair45/100
Anodizing Responsefair — the aluminium phase anodizes but the beryllium phase does not, giving a non-uniform film; chromate conversion or electroless nickel is preferred

Common Calculations5

Specific Strength (UTS / density)calculated129 kN·m/kg
Specific Stiffness (E / density)calculated88.3 MN·m/kg
Modulus of Resiliencecalculated106 kJ/m³
Thermal Diffusivitycalculated65.7 mm²/s
Thermal Shock Resistance Indexcalculated21

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with AlBeMet AM200-HIP

Is AlBeMet AM200 easy to machine?

Machine wet with sharp PCD/carbide tooling at moderate speeds; all beryllium-bearing swarf and dust must be captured (HEPA/wet collection) under OSHA/EU beryllium exposure controls, and machined surfaces are usually etched to remove damaged layer.

Can AlBeMet AM200 be welded?

Fusion welding is not recommended (hot cracking of the Be phase); joints are made by electron-beam/laser welding with qualified procedures, aluminium-silicon brazing, or mechanical fastening and bonding.

Can AlBeMet AM200 be formed, bent or molded?

Essentially non-formable cold; bending and stretching require warm working around 200–400 °C, and near-net HIP shapes plus machining are the normal route.

What surface finishes work on AlBeMet AM200?

Chromate conversion, electroless nickel plate (for polished/optical surfaces) or primer-paint are standard; anodizing gives a patchy film because the beryllium phase does not oxidise uniformly.

AlBeMet AM200 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Benominal beryllium content of the AM200 variant; differs from AlBeMet AM162 (62 % Be) — verify against the current producer certificate58 – 6260
BeOoxide from atomised powder≤ 10.5
Fe≤ 0.10.05
Si≤ 0.080.04
Other, each≤ 0.1—
Almatrix phase, approx. 40 %balance—

AlBeMet AM200-HIP — frequently asked

What is AlBeMet AM200-HIP used for?

AlBeMet AM200-HIP is typically used for aerospace structural components, satellite frames and high-stiffness lightweight brackets. In short: al-Be structural alloy; high stiffness-to-weight; extrudable Be-bearing alloy.

What is the yield strength of AlBeMet AM200-HIP?

AlBeMet AM200-HIP has a typical yield strength of 200 MPa (29 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 87% of refractory metal grades. Strength varies by condition: see the 2 listed tempers.

Is AlBeMet AM200-HIP easy to machine?

Not especially — machinability is rated fair (35/100, better than 81% of refractory metal grades). Machine wet with sharp PCD/carbide tooling at moderate speeds; all beryllium-bearing swarf and dust must be captured (HEPA/wet collection) under OSHA/EU beryllium exposure controls, and machined surfaces are usually etched to remove damaged layer.

Can AlBeMet AM200-HIP be welded?

Not readily — weldability is rated poor (20/100). Fusion welding is not recommended (hot cracking of the Be phase); joints are made by electron-beam/laser welding with qualified procedures, aluminium-silicon brazing, or mechanical fastening and bonding.

What surface finishes work on AlBeMet AM200-HIP?

Chromate conversion, electroless nickel plate (for polished/optical surfaces) or primer-paint are standard; anodizing gives a patchy film because the beryllium phase does not oxidise uniformly.

Can AlBeMet AM200-HIP be formed, bent or molded?

Essentially non-formable cold; bending and stretching require warm working around 200–400 °C, and near-net HIP shapes plus machining are the normal route.

What is the maximum service temperature of AlBeMet AM200-HIP?

AlBeMet AM200-HIP is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AlBeMet AM200-HIP and AlBeMet AM200-ANN?

HIP is the default condition — standard stocked form: isotropic consolidated block/billet for machined brackets, housings and optical benches. ANN: use after rough machining of precision optical or metrology parts to remove residual stress and maximise dimensional stability. Yield strength is 200 MPa in HIP versus 180 MPa in ANN.

Sources

  1. AlBeMet beryllium-aluminium alloy product literature — Materion (Brush Wellman) (2021)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (beryllium alloys) — ASM International (1990)
  3. ASM Handbook Vol. 3 — Alloy Phase Diagrams (Al-Be system) — ASM International (2016)
  4. MatWeb entries for AlBeMet Be-Al P/M alloys — MatWeb LLC (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.