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Precious Metal B685 1/2H

Supply condition

GB B685

1/2H = half hard

Standard temper for reed and leaf contact blades needing spring force with limited forming.

High cost $$$$

Values for the 1/2H condition

Other B685 tempers and conditions

B685 is listed in 4 conditions; see the grade overview at B685.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ODefault
Annealed
Choose for maximum ductility when the part must be deep-drawn, headed, coined into rivets or wire-bonded before final forming.2005003078 HRB5 % IACS
Quarter hard
Compromise temper for stamped contact springs that still need moderate bending without cracking.4506201590 HRB4.9 % IACS
1/2HThis page
Half hard
Standard temper for reed and leaf contact blades needing spring force with limited forming.620760819 HRC4.8 % IACS
Hardened
Choose for maximum hardness, wear resistance and contact spring force in low-energy relay and connector contacts; very little forming possible after supply.8601,0002.526 HRC4.7 % IACS

What is B685 1/2H?

B685 1/2H is B685 supplied in the 1/2H condition — standard temper for reed and leaf contact blades needing spring force with limited forming. B685 1/2H has a yield strength of 620 MPa (89.9 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 98% of precious metal grades. Elongation at break is 8% and the elastic modulus is 130 GPa (18.9 Msi). B685 1/2H has a density of 10.4 g/cm³ (0.376 lb/in³), heavier than 51% of precious metal grades. It melts at 1,200°C (2,192 °F). O is the default condition FabDigit quotes; 1/2H is available on request or by drawing note.

Advantages

  • High strength — 620 MPa (89.9 ksi), better than 98% of precious metal grades
  • Stiff — 130 GPa (18.9 Msi), better than 83% of precious metal grades

Limitations

  • Poor heat conductor — 22 W/m·K (12.7 BTU/hr·ft·°F), worse than 98% of precious metal grades
  • Low electrical conductivity — 4.8 % IACS, worse than 98% of precious metal grades
  • Limited ductility — 8%, worse than 92% of precious metal grades
  • Limited formability — 45/100, worse than 91% of precious metal grades
  • Difficult to machine — 30/100, worse than 86% of precious metal grades

B685 1/2H properties

Typical room-temperature values for B685 1/2H; 10 are specific to this condition. Other listed values are B685 reference data and may not represent this condition. Bars are the position among precious metal grades.

Physical3

B685 1/2H has a density of 10.4 g/cm³ (0.376 lb/in³), heavier than 51% of precious metal grades. It melts at 1,200°C (2,192 °F).

Density10.4 g/cm³0.38 lb/in³
Melting Point (Solidus)1,200°C2,192 °F
Liquidus Temperature1,230°C2,246 °F

Mechanical12

B685 1/2H has a yield strength of 620 MPa (89.9 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 98% of precious metal grades. Elongation at break is 8% and the elastic modulus is 130 GPa (18.9 Msi).

Elastic (Young's) Modulus130 GPa18.9 Msi
Shear Modulus48 GPa7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.37
Tensile Strength (Ultimate)760 MPa110 ksi
Yield Strength (0.2% offset)620 MPa89.9 ksi
Elongation at Break8%
Shear Strength300 MPa43.5 ksi
Fatigue Strength (Endurance Limit)360 MPa52.2 ksi
Hardness, Brinell145 HB
Hardness, Rockwell B78 HRB
Hardness, Vickers225 HV

Thermal6

B685 1/2H is rated for continuous service to 275°C (527 °F). It conducts heat at 22 W/m·K (12.7 BTU/hr·ft·°F), worse than 98% of precious metal grades. Thermal expansion is 14 µm/m·K (7.78 µin/in·°F).

Thermal Conductivity22 W/m·K12.7 BTU/hr·ft·°F
Specific Heat Capacity300 J/kg·K0.07 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)14 µm/m·K7.8 µin/in·°F
Latent Heat of Fusion176 J/g75.7 BTU/lb
Max Service Temperature (continuous)275°C527 °F
Min Service Temperature-200°C-328 °F

Electrical3

B685 1/2H conducts electricity at 4.8 % IACS, worse than 98% of precious metal grades.

Electrical Conductivity4.8 % IACS
Electrical Resistivity3.6×10⁻⁷ Ω·m14.2 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 73% of precious metal grades.

Galvanic Potential (seawater, vs SCE)0.15 V
Corrosion ResistanceExcellent92/100
Chemical Resistance SummaryResistant to atmospheric sulfur, chlorides and humidity — does not form sulfide or oxide films that raise contact resistance; attacked by aqua regia, hot concentrated nitric and oxidizing halogen media; the copper component allows slow attack in strong ammonia/oxidizing acids.

Sustainability4

Producing a kilogram of B685 1/2H takes about 24,000 MJ of energy and emits 2,200 kg of CO₂ — more than 59% of precious metal grades. Typical recycled content is 45%.

Embodied Energy (primary production)24,000 MJ/kg1.03×10⁷ BTU/lb
Embodied Carbon (primary production)2,200 kg CO₂/kg
Embodied Water90,000 L/kg10,784 gal/lb
Typical Recycled Content45%

Manufacturability8

B685 1/2H's machinability is poor (30/100, worse than 86% of precious metal grades); weldability good (62/100); formability fair (45/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)22%
WeldabilityGood62/100
Formability (cold)Fair45/100
CastabilityGood55/100
Brazeability / SolderabilityExcellent85/100
PolishabilityExcellent90/100
Anodizing Responsen/a — not an anodizable alloy; used bare or with Au flash for storage/wear protection

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with B685 1/2H

Is B685 easy to machine?

Gummy and abrasive-free but expensive — use sharp carbide/HSS tools, positive rake, light feeds and full swarf recovery for refining.

Can B685 be welded?

Resistance, laser and micro-TIG welding of contact rivets and blades works well; avoid sulfur-bearing fluxes and keep heat input low to retain cold-worked hardness.

Can B685 be formed, bent or molded?

Excellent cold drawability and stampability in the annealed temper (interanneal ~750–850 °C in inert or reducing atmosphere); hard temper tolerates only gentle radii.

What surface finishes work on B685?

Not anodizable; polishes to a bright tarnish-stable surface and can carry a thin gold or Pd flash for storage protection and lowest dry-circuit contact resistance.

B685 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Pdpalladium content per ASTM B68559 – 6160
Other (total)total impurities/other elements≤ 0.15—
Cubalance copper≥ 39 (balance)—

B685 1/2H — frequently asked

What is B685 1/2H used for?

B685 1/2H is typically used for telecom relay contacts, low-level signal switch contacts and precision instrument contacts. In short: tarnish-resistant signal contact; low sparking and transfer; poor conductor, dry-circuit use.

What is the yield strength of B685 1/2H?

B685 1/2H has a typical yield strength of 620 MPa (89.9 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 98% of precious metal grades. Strength varies by condition: see the 4 listed tempers.

Is B685 1/2H easy to machine?

Not especially — machinability is rated poor (30/100, worse than 86% of precious metal grades). Gummy and abrasive-free but expensive — use sharp carbide/HSS tools, positive rake, light feeds and full swarf recovery for refining.

Can B685 1/2H be welded?

Yes — weldability is rated good (62/100). Resistance, laser and micro-TIG welding of contact rivets and blades works well; avoid sulfur-bearing fluxes and keep heat input low to retain cold-worked hardness.

What surface finishes work on B685 1/2H?

Not anodizable; polishes to a bright tarnish-stable surface and can carry a thin gold or Pd flash for storage protection and lowest dry-circuit contact resistance.

Can B685 1/2H be formed, bent or molded?

Excellent cold drawability and stampability in the annealed temper (interanneal ~750–850 °C in inert or reducing atmosphere); hard temper tolerates only gentle radii.

What is the maximum service temperature of B685 1/2H?

B685 1/2H is rated for continuous use to about 275°C (527 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between B685-O and B685-H?

O is the default condition — choose for maximum ductility when the part must be deep-drawn, headed, coined into rivets or wire-bonded before final forming. H: choose for maximum hardness, wear resistance and contact spring force in low-energy relay and connector contacts; very little forming possible after supply. Yield strength is 200 MPa in O versus 860 MPa in H.

Sources

  1. ASTM B685 — Standard Specification for Wrought Palladium-Copper Alloy for Electrical Contacts — ASTM International (2018)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (precious metals and electrical contact materials) — ASM International (1990)
  3. ASM Handbook Vol. 3 — Alloy Phase Diagrams (Cu-Pd system) — ASM International (1992)
  4. Palladium-copper contact wire and strip data (precious-metal contact fabricators) — Various producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.