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GF Nylon-Like FR

Flame-retardant grade

FR = flame-retardant glass-filled grade

Use for electrical enclosures and rail/aero cabin mock-ups that must pass a V-0 or equivalent burn test.

Urethane castingStandard cost $$

Values for the FR condition

Other GF Nylon-Like grades and fills

GF Nylon-Like is listed in 7 conditions; see the grade overview at GF Nylon-Like.

Compare all 7 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
natural nylon-like PU resin (no glass)
Pick when toughness, snap-fits and living hinges matter more than stiffness or HDT.—502578 Shore D
FRThis page
Flame-retardant glass-filled grade
Use for electrical enclosures and rail/aero cabin mock-ups that must pass a V-0 or equivalent burn test.—523.584 Shore D
~15 % glass reinforced
Middle ground: noticeably stiffer than unfilled while keeping some ductility and easier degassing/casting.—55982 Shore D
UV-stabilised / pigmented (typically black) grade
Specify when parts see daylight or must match a moulded black cosmetic finish; hides the yellowing of aromatic PU.—58585 Shore D
GF-STDDefault
Standard glass-reinforced nylon-like PU
Default choice for stiff, dimensionally stable vacuum-cast or cast-resin parts standing in for PA-GF injection mouldings.—60585 Shore D
Heat-resistant / high-Tg glass-filled system
Choose for under-bonnet or paint-bake style exposure where 120 °C+ short excursions are expected; needs a longer high-temperature post-cure.—652.587 Shore D
~30–40 % glass reinforced
Highest stiffness and lowest CTE of the family — for jigs, housings and pressure-loaded brackets where brittleness is acceptable.—682.588 Shore D

What is GF Nylon-Like FR?

GF Nylon-Like FR is GF Nylon-Like in the FR grade — use for electrical enclosures and rail/aero cabin mock-ups that must pass a V-0 or equivalent burn test. GF Nylon-Like FR has a tensile strength of 52 MPa (7.54 ksi), stronger than 57% of polyurethane grades. Elongation at break is 3.5% and the elastic modulus is 4 GPa (0.58 Msi). GF Nylon-Like FR has a density of 1.5 g/cm³ (0.0542 lb/in³), heavier than 95% of polyurethane grades. Its glass-transition temperature is 95°C (203 °F). GF-STD is the default condition FabDigit quotes; FR is available on request or by drawing note.

Advantages

  • Conducts heat well — 0.33 W/m·K (0.191 BTU/hr·ft·°F), better than 100% of polyurethane grades
  • Stiff — 4 GPa (0.58 Msi), better than 95% of polyurethane grades
  • High service temperature — 95°C (203 °F), better than 86% of polyurethane grades
  • Low moisture uptake — 0.3%, better than 81% of polyurethane grades

Limitations

  • Needs corrosion protection — 58/100, worse than 100% of polyurethane grades
  • Limited ductility — 3.5%, worse than 95% of polyurethane grades
  • Heavy — 1.5 g/cm³ (0.0542 lb/in³), worse than 95% of polyurethane grades

GF Nylon-Like FR properties

Typical room-temperature values for GF Nylon-Like FR; 26 are specific to this condition. Other listed values are GF Nylon-Like reference data and may not represent this condition. Bars are the position among polyurethane grades.

Physical4

GF Nylon-Like FR has a density of 1.5 g/cm³ (0.0542 lb/in³), heavier than 95% of polyurethane grades. Its glass-transition temperature is 95°C (203 °F).

Density1.5 g/cm³0.05 lb/in³
Glass Transition (Tg)95°C203 °F
Water Absorption (24 h)0.3%
Water Absorption (Saturation)1.2%

Mechanical10

GF Nylon-Like FR has a tensile strength of 52 MPa (7.54 ksi), stronger than 57% of polyurethane grades. Elongation at break is 3.5% and the elastic modulus is 4 GPa (0.58 Msi).

Elastic (Young's) Modulus4 GPa0.58 Msi
Poisson's Ratio0.38
Tensile Strength (Ultimate)52 MPa7.5 ksi
Elongation at Break3.5%
Compressive Strength95 MPa13.8 ksi
Flexural Strength80 MPa11.6 ksi
Flexural Modulus4.2 GPa0.61 Msi
Izod Impact, Notched30 J/m0.56 ft·lbf/in
Hardness, Shore D84 Shore D
Hardness, Rockwell R110 HRR

Thermal10

GF Nylon-Like FR is rated for continuous service to 95°C (203 °F). It conducts heat at 0.33 W/m·K (0.191 BTU/hr·ft·°F), better than 100% of polyurethane grades. Thermal expansion is 55 µm/m·K (30.6 µin/in·°F).

Thermal Conductivity0.33 W/m·K0.19 BTU/hr·ft·°F
Specific Heat Capacity1,400 J/kg·K0.33 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)55 µm/m·K30.6 µin/in·°F
Max Service Temperature (continuous)95°C203 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa105°C221 °F
Heat Deflection Temp. @ 1.8 MPa85°C185 °F
Flammability (UL 94)V-0 at ≥3 mm (grade- and thickness-dependent; qualify on the actual part)
Limiting Oxygen Index30%
Max Service Temperature (short-term)130°C266 °F

Electrical5

GF Nylon-Like FR is an electrical insulator with a dielectric strength of 18 kV/mm (457.2 V/mil) and a resistivity of 3×10¹¹ Ω·m.

Electrical Resistivity3×10¹¹ Ω·m1.18×10¹⁹ µΩ·in
Dielectric Strength18 kV/mm457 V/mil
Dielectric Constant (1 MHz)3.8
Dissipation Factor (1 MHz)0.03
Volume Resistivity1×10¹⁴ Ω·cm

Chemical & Environmental3

Corrosion resistance is good (58/100), worse than 100% of polyurethane grades. UV resistance is poor.

Corrosion ResistanceGood58/100
UV / Weathering ResistancePoor25/100
Chemical Resistance SummaryGood against aliphatic hydrocarbons, oils, greases and dilute aqueous salts; attacked by strong acids/bases, hot water/steam (hydrolysis), ketones, chlorinated solvents and DMF; aromatic systems yellow under UV.

Sustainability4

Producing a kilogram of GF Nylon-Like FR takes about 105 MJ of energy and emits 5.5 kg of CO₂ — more than 64% of polyurethane grades. Typical recycled content is 0%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)5.5 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content0%

Manufacturability4

GF Nylon-Like FR's machinability is fair (48/100, worse than 71% of polyurethane grades).

MachinabilityFair48/100
PolishabilityFair45/100
Mold Shrinkage0.28%
Mold Temperature (typ.)70°C158 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with GF Nylon-Like FR

Is GF Nylon-Like easy to machine?

Machines cleanly with sharp carbide or PCD tools at high speed/low feed, but the glass is abrasive and the dust is respirable — use vacuum extraction and expect fast edge wear.

Can GF Nylon-Like be welded?

Thermoset — cannot be melt-welded; join with 2-K PU/epoxy adhesive, solvent-free structural acrylic, or moulded-in threaded inserts.

Can GF Nylon-Like be formed, bent or molded?

Degas and pour under vacuum into silicone tooling at 40–70 °C; keep filler in suspension by stirring, demould in 20–60 min and post-cure 2–8 h at 70–100 °C for full Tg and dimensional stability.

What surface finishes work on GF Nylon-Like?

Sands and primes readily; takes 2-K PU paint, soft-touch coating and pad printing well, and can be vacuum-metallised after a base coat — glass at the surface limits high-gloss polishing.

GF Nylon-Like chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
polyol (polyester/polyether component B)resin side of the 2-K system35 – 5545
glass fiber / milled glassmilled fiber or glass microspheres, silane sized10 – 4025
mineral filler / pigment / catalyst / adtin or amine catalyst, defoamer, colourant0 – 83
isocyanate (MDI/pMDI prepolymer componenaromatic in standard grades; aliphatic in UV-stable grades≥ 25 (balance)—

GF Nylon-Like FR — frequently asked

What is GF Nylon-Like FR used for?

GF Nylon-Like FR is typically used for structural brackets, functional structural prototypes, jigs and inspection fixtures, small-batch replacements for PA6/PA66-GF mouldings, housings and covers for rapid tooling and fan and gearbox covers. In short: stiffest cast PU; glass-filled-nylon-like rigidity.

What is the tensile strength of GF Nylon-Like FR?

GF Nylon-Like FR has a typical tensile strength of 52 MPa (7.54 ksi) — stronger than 57% of polyurethane grades. Strength varies by condition: see the 7 listed tempers.

Is GF Nylon-Like FR easy to machine?

Reasonably — machinability is rated fair (48/100, worse than 71% of polyurethane grades). Machines cleanly with sharp carbide or PCD tools at high speed/low feed, but the glass is abrasive and the dust is respirable — use vacuum extraction and expect fast edge wear.

Can GF Nylon-Like FR be welded?

Thermoset — cannot be melt-welded; join with 2-K PU/epoxy adhesive, solvent-free structural acrylic, or moulded-in threaded inserts.

What surface finishes work on GF Nylon-Like FR?

Sands and primes readily; takes 2-K PU paint, soft-touch coating and pad printing well, and can be vacuum-metallised after a base coat — glass at the surface limits high-gloss polishing.

Can GF Nylon-Like FR be formed, bent or molded?

Degas and pour under vacuum into silicone tooling at 40–70 °C; keep filler in suspension by stirring, demould in 20–60 min and post-cure 2–8 h at 70–100 °C for full Tg and dimensional stability.

What is the maximum service temperature of GF Nylon-Like FR?

GF Nylon-Like FR is rated for continuous use to about 95°C (203 °F), and briefly to 130°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in GF Nylon-Like FR?

Yes — GF Nylon-Like FR is available for urethane casting with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Vacuum-casting polyurethane resin datasheets (nylon-like / glass-filled series) — Axson Technologies (Sika) (2021)
  2. Hei-Cast / Nihon Gosei PU casting resin technical data — H&K / Hei-Cast (2020)
  3. Handbook of Polyurethanes — CRC Press (2017)
  4. ISO 527 / ISO 178 / ISO 75 test methods for plastics — ISO (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.