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Magnesium Alloy AZ63A-T6

Temper · default condition

ASTM AZ63A · UNS M11630

T6 = solution heat treated and artificially aged

Standard structural condition: best combination of tensile/yield strength and hardness for legacy AZ63A castings.

Standard cost $$

Values for the T6 condition

Other AZ63A tempers and conditions

AZ63A is listed in 4 conditions; see the grade overview at AZ63A.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Lowest-cost condition for non-critical or lightly loaded legacy castings; no heat treatment cost or distortion.95200650 HB79 W/m·K
Solution heat treated and naturally aged
Choose when maximum toughness/ductility and shock resistance are needed at moderate yield strength.952751255 HB72 W/m·K
Cooled from hot working and artificially aged
Cheap ageing-only treatment: modest yield-strength and dimensional-stability gain without solution-treatment distortion.105200455 HB79 W/m·K
T6DefaultThis page
Solution heat treated and artificially aged
Standard structural condition: best combination of tensile/yield strength and hardness for legacy AZ63A castings.130275573 HB76 W/m·K

What is AZ63A-T6?

AZ63A-T6 is AZ63A in the T6 temper — standard structural condition: best combination of tensile/yield strength and hardness for legacy AZ63A castings. AZ63A-T6 has a yield strength of 130 MPa (18.9 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 71% of magnesium alloy grades. Elongation at break is 5% and the elastic modulus is 45 GPa (6.53 Msi). AZ63A-T6 has a density of 1.84 g/cm³ (0.0665 lb/in³), heavier than 89% of magnesium alloy grades. It melts at 455°C (851 °F).

Limitations

  • Low fracture toughness — 12 MPa·√m (10.9 ksi·√in), worse than 92% of magnesium alloy grades
  • Limited service temperature — 120°C (248 °F), worse than 78% of magnesium alloy grades

AZ63A-T6 properties

Typical room-temperature values for AZ63A-T6; 14 are specific to this condition. Other listed values are AZ63A reference data and may not represent this condition. Bars are the position among magnesium alloy grades.

Physical3

AZ63A-T6 has a density of 1.84 g/cm³ (0.0665 lb/in³), heavier than 89% of magnesium alloy grades. It melts at 455°C (851 °F).

Density1.84 g/cm³0.07 lb/in³
Melting Point (Solidus)455°C851 °F
Liquidus Temperature610°C1,130 °F

Mechanical13

AZ63A-T6 has a yield strength of 130 MPa (18.9 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 71% of magnesium alloy grades. Elongation at break is 5% and the elastic modulus is 45 GPa (6.53 Msi).

Elastic (Young's) Modulus45 GPa6.5 Msi
Shear Modulus17 GPa2.5 Msi
Bulk Modulus45 GPa6.5 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)275 MPa39.9 ksi
Yield Strength (0.2% offset)130 MPa18.9 ksi
Elongation at Break5%
Compressive Strength110 MPa16 ksi
Shear Strength145 MPa21 ksi
Fatigue Strength (Endurance Limit)80 MPa11.6 ksi
Fracture Toughness (K_IC)12 MPa·√m10.9 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell73 HB

Thermal6

AZ63A-T6 is rated for continuous service to 120°C (248 °F). It conducts heat at 76 W/m·K (43.9 BTU/hr·ft·°F), worse than 59% of magnesium alloy grades. Thermal expansion is 26 µm/m·K (14.4 µin/in·°F).

Thermal Conductivity76 W/m·K43.9 BTU/hr·ft·°F
Specific Heat Capacity1,050 J/kg·K0.25 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)26 µm/m·K14.4 µin/in·°F
Latent Heat of Fusion373 J/g160 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-100°C-148 °F

Electrical3

AZ63A-T6 conducts electricity at 14 % IACS, worse than 58% of magnesium alloy grades.

Electrical Conductivity14 % IACS
Electrical Resistivity1.22×10⁻⁷ Ω·m4.8 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (22/100), worse than 57% of magnesium alloy grades.

Galvanic Potential (seawater, vs SCE)-1.57 V
Corrosion ResistancePoor22/100
Chemical Resistance SummaryResists dry air, alkalis, most organic solvents and fuels; rapidly attacked by seawater, acids, chlorides and any galvanic couple with steel/copper — requires chromate/phosphate conversion coating plus paint.

Sustainability4

Producing a kilogram of AZ63A-T6 takes about 330 MJ of energy and emits 27 kg of CO₂ — less than 56% of magnesium alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)330 MJ/kg141,875 BTU/lb
Embodied Carbon (primary production)27 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content30%

Manufacturability8

AZ63A-T6's machinability is excellent (95/100, better than 54% of magnesium alloy grades); weldability good (65/100); formability poor (15/100).

MachinabilityExcellent95/100
Machinability Rating (AISI 1212 = 100 %)400%
WeldabilityGood65/100
Formability (cold)Poor15/100
CastabilityVery good80/100
Brazeability / SolderabilityPoor25/100
PolishabilityGood55/100
Anodizing Responsen/a (not conventional Al anodizing) — use chromate/fluoride conversion coating or Mg anodic processes such as Dow 17 / HAE / plasma electrolytic oxidation, then seal and paint.

Common Calculations5

Specific Strength (UTS / density)calculated149 kN·m/kg
Specific Stiffness (E / density)calculated24.5 MN·m/kg
Modulus of Resiliencecalculated188 kJ/m³
Thermal Diffusivitycalculated39.3 mm²/s
Thermal Shock Resistance Indexcalculated18

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with AZ63A-T6

Is AZ63A easy to machine?

Outstanding machinability — high speeds, sharp positive-rake tools, minimal cutting force; keep chips dry and never use water-based coolant near fine swarf (fire risk).

Can AZ63A be welded?

GTAW/GMAW with AZ92A or AZ61A filler in argon; preheat thick sections and re-solution/re-age T4/T6 castings after welding to restore properties.

Can AZ63A be formed, bent or molded?

Sand and permanent-mold casting alloy with good fluidity but needs SF6-free cover gas/flux protection and generous risering; not suitable for cold forming.

What surface finishes work on AZ63A?

Always chromate/fluoride conversion coat (ASTM D1732) or apply Dow 17/HAE/PEO anodic coating, then epoxy prime and paint; insulate all steel and copper fasteners to avoid galvanic attack.

AZ63A chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al5.3 – 6.76
Zn2.5 – 3.53
MnMn controls Fe tolerance / corrosion0.15 – 0.60.25
Si≤ 0.3—
Cu≤ 0.25—
Nimax — strongly degrades corrosion≤ 0.01—
Femax, high-purity practice≤ 0.01—
Others (each/total)0.30 total≤ 0.3—
Mgbalance—

AZ63A-T6 — frequently asked

What is AZ63A-T6 used for?

AZ63A-T6 is typically used for sand-cast housings and gearcases, legacy aerospace and industrial castings, permanent-mould covers and brackets, instrument and equipment frames, replacement castings for obsolete assemblies and sacrificial anode and cathodic-protection components. In short: heat-treatable magnesium casting; legacy alternative to AZ91; best-welding Mg casting alloy.

What is the yield strength of AZ63A-T6?

AZ63A-T6 has a typical yield strength of 130 MPa (18.9 ksi) and a tensile strength of 275 MPa (39.9 ksi) — weaker than 71% of magnesium alloy grades. Strength varies by condition: see the 4 listed tempers.

Is AZ63A-T6 easy to machine?

Yes — machinability is rated excellent (95/100, better than 54% of magnesium alloy grades). Outstanding machinability — high speeds, sharp positive-rake tools, minimal cutting force; keep chips dry and never use water-based coolant near fine swarf (fire risk).

Can AZ63A-T6 be welded?

Yes — weldability is rated good (65/100). GTAW/GMAW with AZ92A or AZ61A filler in argon; preheat thick sections and re-solution/re-age T4/T6 castings after welding to restore properties.

What surface finishes work on AZ63A-T6?

Always chromate/fluoride conversion coat (ASTM D1732) or apply Dow 17/HAE/PEO anodic coating, then epoxy prime and paint; insulate all steel and copper fasteners to avoid galvanic attack.

Can AZ63A-T6 be formed, bent or molded?

Sand and permanent-mold casting alloy with good fluidity but needs SF6-free cover gas/flux protection and generous risering; not suitable for cold forming.

What is the maximum service temperature of AZ63A-T6?

AZ63A-T6 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AZ63A-T6 and AZ63A-F?

T6 is the default condition — standard structural condition: best combination of tensile/yield strength and hardness for legacy AZ63A castings. F: lowest-cost condition for non-critical or lightly loaded legacy castings; no heat treatment cost or distortion. Yield strength is 130 MPa in T6 versus 95 MPa in F.

Sources

  1. ASTM B80 — Magnesium-Alloy Sand Castings — ASTM International (2015)
  2. ASTM B93/B93M — Magnesium Alloys in Ingot Form for Sand, Permanent Mold and Die Castings — ASTM International (2020)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys (Magnesium castings) — ASM International (1990)
  4. ASM Specialty Handbook: Magnesium and Magnesium Alloys — ASM International (1999)
  5. ASTM D1732 / ASTM B893 — Conversion and anodic coatings on magnesium — ASTM International (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.