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Magnesium Alloy AS41B vs AZ63A

Magnesium Alloy · grade comparison

Magnesium Alloy AS41B and AZ63A are both magnesium alloy grades. AS41B is the stronger of the two: yield strength 140 MPa (20.3 ksi) against 130 MPa (18.9 ksi) for AZ63A, about 8% more. AS41B is the more ductile: elongation 6% versus 5% for AZ63A. AS41B is lighter (1.77 g/cm³ vs 1.84 g/cm³ for AZ63A) and AS41B runs hotter in service (175°C vs 120°C continuous). On the shop floor, AZ63A welds better (good vs fair).

AS41BChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

AZ63AChoose it when it will be welded.

AS41B vs AZ63A: properties

AS41BAZ63A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

215 MPa31.2 ksi
275 MPa39.9 ksi

Yield Strength (0.2% offset)

140 MPa20.3 ksi
130 MPa18.9 ksi

Elongation at Break

6%
5%

Compressive Strength

140 MPa20.3 ksi
110 MPa16 ksi

Shear Strength

140 MPa20.3 ksi
145 MPa21 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
80 MPa11.6 ksi

Fracture Toughness (K_IC)

13 MPa·√m11.8 ksi·√in
12 MPa·√m10.9 ksi·√in

Hardness, Brinell

75 HB
73 HB

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Charpy V-Notch Impact (RT) 3 J2.2 ft·lbf

Physical

Density and transition temperatures.

Density

1.77 g/cm³0.06 lb/in³
1.84 g/cm³0.07 lb/in³

Melting Point (Solidus)

565°C1,049 °F
455°C851 °F

Liquidus Temperature

620°C1,148 °F
610°C1,130 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

68 W/m·K39.3 BTU/hr·ft·°F
76 W/m·K43.9 BTU/hr·ft·°F

Specific Heat Capacity

1,020 J/kg·K0.24 BTU/lb·°F
1,050 J/kg·K0.25 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

26.1 µm/m·K14.5 µin/in·°F
26 µm/m·K14.4 µin/in·°F

Latent Heat of Fusion

340 J/g146 BTU/lb
373 J/g160 BTU/lb

Max Service Temperature (continuous)

175°C347 °F
120°C248 °F

Min Service Temperature

-70°C-94 °F
-100°C-148 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

13.5 % IACS
14 % IACS

Electrical Resistivity

1.27×10⁻⁷ Ω·m5 µΩ·in
1.22×10⁻⁷ Ω·m4.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.6 V
-1.57 V

Corrosion Resistance

30 / 100
22 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

35 / 100
65 / 100

Formability (cold)

10 / 100
15 / 100

Castability

85 / 100
80 / 100

Brazeability / Solderability

15 / 100
25 / 100

Same in both: Machinability 95 / 100 · Machinability Rating (AISI 1212 = 100 %) 400% · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

320 MJ/kg137,575 BTU/lb
330 MJ/kg141,875 BTU/lb

Embodied Carbon (primary production)

32 kg CO₂/kg
27 kg CO₂/kg

Same in both: Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

121 kN·m/kg
149 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
24.5 MN·m/kg

Modulus of Resilience

218 kJ/m³
188 kJ/m³

Thermal Diffusivity

37.7 mm²/s
39.3 mm²/s

Thermal Shock Resistance Index

12
18

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAS41BAZ63A

Manufacturing and finishing

CapabilityAS41BAZ63A
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
PaintingYes—
Powder CoatingYes—

AS41B vs AZ63A — frequently asked

Is AS41B stronger than AZ63A?

Yes. AS41B has a typical yield strength of 140 MPa (20.3 ksi) against 130 MPa (18.9 ksi) for AZ63A — about 8% more. Tensile strength is 215 MPa (31.2 ksi) vs 275 MPa (39.9 ksi).

Which is cheaper, AS41B or AZ63A?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AS41B or AZ63A?

AZ63A. Its weldability rates good (65/100) against fair (35/100) for AS41B.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AS41B and AZ63A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.