FabDigitFabDigit

Al2O3/SiCw SiCw-TiC

Reinforced grade

also Kyon 2000

Hybrid with TiC particles for higher hardness, hot hardness and electrical conductivity (EDM-machinable blanks) at slightly lower toughness.

High cost $$$$

Values for the SiCw-TiC condition

Other Al2O3/SiCw grades and fills

Al2O3/SiCw is listed in 4 conditions; see the grade overview at Al2O3/SiCw.

Compare all 4 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Al2O3 + ~20 vol% SiC whiskers
Lower-whisker, lower-cost and easier-to-densify grade for wear parts and lighter-duty inserts where full toughness is not required.—3000.1—
SiCw-TiCThis page
whisker/TiC particulate hybrid alumina (black ceramic)
Hybrid with TiC particles for higher hardness, hot hardness and electrical conductivity (EDM-machinable blanks) at slightly lower toughness.—3300.09—
SiCw-30Default
Hot-pressed Al2O3 + ~30–33 vol% SiC whiskers
Standard cutting-tool and wear grade: maximum toughness and thermal-shock resistance for roughing hardened steel and nickel superalloys.—3500.1—
dual-toughened whisker/zirconia alumina
Adds transformation toughening on top of whisker bridging; pick when interrupted cutting or impact loading dominates, at some cost in hot hardness.—4000.12—

What is Al2O3/SiCw SiCw-TiC?

Al2O3/SiCw SiCw-TiC is Al2O3/SiCw in the SiCw-TiC grade — hybrid with TiC particles for higher hardness, hot hardness and electrical conductivity (EDM-machinable blanks) at slightly lower toughness. Al2O3/SiCw SiCw-TiC has a tensile strength of 330 MPa (47.9 ksi), stronger than 58% of composite grades. Elongation at break is 0.09% and the elastic modulus is 400 GPa (58 Msi). Al2O3/SiCw SiCw-TiC has a density of 4.2 g/cm³ (0.152 lb/in³), heavier than 94% of composite grades. SiCw-30 is the default condition FabDigit quotes; SiCw-TiC is available on request or by drawing note.

Advantages

  • Low moisture uptake — 0%, better than 100% of composite grades
  • Stiff — 400 GPa (58 Msi), better than 97% of composite grades
  • Polishes to a fine finish — 80/100, better than 97% of composite grades
  • Good UV / weathering resistance — 100/100, better than 93% of composite grades
  • High service temperature — 900°C (1,652 °F), better than 91% of composite grades

Limitations

  • Limited ductility — 0.09%, worse than 99% of composite grades
  • Heavy — 4.2 g/cm³ (0.152 lb/in³), worse than 94% of composite grades
  • Difficult to machine — 8/100, worse than 94% of composite grades

Al2O3/SiCw SiCw-TiC properties

Typical room-temperature values for Al2O3/SiCw SiCw-TiC; 14 are specific to this condition. Other listed values are Al2O3/SiCw reference data and may not represent this condition. Bars are the position among composite grades.

Physical2

Al2O3/SiCw SiCw-TiC has a density of 4.2 g/cm³ (0.152 lb/in³), heavier than 94% of composite grades.

Density4.2 g/cm³0.15 lb/in³
Water Absorption (24 h)0%

Mechanical11

Al2O3/SiCw SiCw-TiC has a tensile strength of 330 MPa (47.9 ksi), stronger than 58% of composite grades. Elongation at break is 0.09% and the elastic modulus is 400 GPa (58 Msi).

Elastic (Young's) Modulus400 GPa58 Msi
Shear Modulus160 GPa23.2 Msi
Bulk Modulus250 GPa36.3 Msi
Poisson's Ratio0.24
Tensile Strength (Ultimate)330 MPa47.9 ksi
Elongation at Break0.09%
Compressive Strength3,000 MPa435 ksi
Flexural Strength700 MPa102 ksi
Flexural Modulus400 GPa58 Msi
Shear Strength300 MPa43.5 ksi
Fracture Toughness (K_IC)6.5 MPa·√m5.9 ksi·√in

Thermal6

Al2O3/SiCw SiCw-TiC is rated for continuous service to 900°C (1,652 °F). It conducts heat at 25 W/m·K (14.4 BTU/hr·ft·°F), better than 80% of composite grades. Thermal expansion is 6.6 µm/m·K (3.67 µin/in·°F).

Thermal Conductivity25 W/m·K14.4 BTU/hr·ft·°F
Specific Heat Capacity800 J/kg·K0.19 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)6.6 µm/m·K3.7 µin/in·°F
Max Service Temperature (continuous)900°C1,652 °F
Min Service Temperature-200°C-328 °F
Max Service Temperature (short-term)1,500°C2,732 °F

Electrical1

Al2O3/SiCw SiCw-TiC has an electrical resistivity of 0.001 Ω·m.

Electrical Resistivity0.001 Ω·m39,370 µΩ·in

Chemical & Environmental3

Corrosion resistance is very good (72/100), worse than 58% of composite grades. UV resistance is excellent.

Corrosion ResistanceVery good72/100
UV / Weathering ResistanceExcellent100/100
Chemical Resistance SummaryExcellent against most acids, alkalis, molten metals and organics at room temperature; attacked by HF and hot concentrated phosphoric/caustic melts; whiskers oxidize to SiO2 in air above ~1200 °C and the composite reacts chemically with titanium alloys during cutting.

Sustainability3

Producing a kilogram of Al2O3/SiCw SiCw-TiC takes about 160 MJ of energy and emits 12 kg of CO₂ — less than 54% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)160 MJ/kg68,788 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Typical Recycled Content0%

Manufacturability2

Al2O3/SiCw SiCw-TiC's machinability is not recommended (8/100, worse than 94% of composite grades).

MachinabilityNot recommended8/100
PolishabilityVery good80/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Al2O3/SiCw SiCw-TiC

Is Al2O3/SiCw easy to machine?

Only diamond grinding, lapping and (for conductive SiCw/TiC grades) EDM/ECDM are practical; wet-cut with extraction because respirable SiC whiskers are a recognized health hazard.

Can Al2O3/SiCw be welded?

Not weldable — join by active-metal brazing (Ag-Cu-Ti), metallized soldering, glass sealing or mechanical clamping.

Can Al2O3/SiCw be formed, bent or molded?

Densified almost exclusively by hot pressing or HIP of whisker/alumina slurries (whiskers block pressureless sintering), so parts are near-flat blanks with limited shape complexity and whisker alignment in the pressing plane.

What surface finishes work on Al2O3/SiCw?

Diamond-lapped or polished edges/faces; optional CVD/PVD TiN-TiAlN coatings for tool inserts; no plating, anodizing or painting.

Al2O3/SiCw chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiC whisker≈30–33 vol% single-crystal β-SiC whiskers in the default grade; wt% converted at 3.21 g/cm³20 – 2825.6
Y2O3+MgO (sintering aids)grain-growth control / densification aid, producer dependent0 – 10.5
Al2O3fine-grained (<2 µm) alpha alumina matrixbalance—

Al2O3/SiCw SiCw-TiC — frequently asked

What is Al2O3/SiCw SiCw-TiC used for?

Al2O3/SiCw SiCw-TiC is typically used for cutting tool inserts for nickel superalloy machining, wear parts, hot hardness tooling and abrasion-resistant nozzles. In short: whisker-toughened cutting ceramic; highest stiffness in family; diamond-grinding only.

What is the tensile strength of Al2O3/SiCw SiCw-TiC?

Al2O3/SiCw SiCw-TiC has a typical tensile strength of 330 MPa (47.9 ksi) — stronger than 58% of composite grades. Strength varies by condition: see the 4 listed tempers.

Is Al2O3/SiCw SiCw-TiC easy to machine?

Not especially — machinability is rated not recommended (8/100, worse than 94% of composite grades). Only diamond grinding, lapping and (for conductive SiCw/TiC grades) EDM/ECDM are practical; wet-cut with extraction because respirable SiC whiskers are a recognized health hazard.

Can Al2O3/SiCw SiCw-TiC be welded?

Not weldable — join by active-metal brazing (Ag-Cu-Ti), metallized soldering, glass sealing or mechanical clamping.

What surface finishes work on Al2O3/SiCw SiCw-TiC?

Diamond-lapped or polished edges/faces; optional CVD/PVD TiN-TiAlN coatings for tool inserts; no plating, anodizing or painting.

Can Al2O3/SiCw SiCw-TiC be formed, bent or molded?

Densified almost exclusively by hot pressing or HIP of whisker/alumina slurries (whiskers block pressureless sintering), so parts are near-flat blanks with limited shape complexity and whisker alignment in the pressing plane.

What is the maximum service temperature of Al2O3/SiCw SiCw-TiC?

Al2O3/SiCw SiCw-TiC is rated for continuous use to about 900°C (1,652 °F), and briefly to 1,500°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. WG-300 whisker-reinforced ceramic insert grade data — Greenleaf Corporation (2020)
  2. Kyon ceramic cutting-tool grade overview (Kyon 2000) — Kennametal (2019)
  3. Engineered Materials Handbook, Vol. 4: Ceramics and Glasses — ASM International (1991)
  4. ASM Handbook, Vol. 21: Composites (ceramic-matrix composites section) — ASM International (2001)
  5. SiC-whisker/Al2O3 mechanical property compilations (Becher & Wei toughening studies) — J. Am. Ceram. Soc. / ORNL (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.