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Titanium Grade 5-STA vs Grade 5 Stress Relieved

Titanium · Grade 5 temper comparison

Grade 5-STA and Grade 5 Stress Relieved are two conditions of the same titanium grade, Grade 5: STA (solution treated and aged) versus Stress Relieved. The chemistry is identical, so every difference below comes from the condition. Grade 5-STA is the stronger of the two: yield strength 1,070 MPa (155 ksi) against 960 MPa (139 ksi) for Grade 5 Stress Relieved, about 11% more; tensile strength follows at 1,150 MPa (167 ksi) vs 1,050 MPa (152 ksi). In exchange, Grade 5 Stress Relieved is the more ductile: elongation 12% versus 10% for Grade 5-STA, and Grade 5-STA is harder (380 HB vs 334 HB). Grade 5 Stress Relieved runs hotter in service (400°C vs 350°C continuous).

Grade 5-STAChoose it when strength drives the design.

Grade 5 Stress RelievedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Grade 5-STA vs Grade 5 Stress Relieved: properties

Grade 5-STAGrade 5 Stress Relieved

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,150 MPa167 ksi
1,050 MPa152 ksi

Yield Strength (0.2% offset)

1,070 MPa155 ksi
960 MPa139 ksi

Elongation at Break

10%
12%

Reduction in Area

25%
30%

Compressive Strength

970 MPa141 ksi
1,030 MPa149 ksi

Shear Strength

700 MPa102 ksi
650 MPa94.3 ksi

Fatigue Strength (Endurance Limit)

600 MPa87 ksi
500 MPa72.5 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
65 MPa·√m59.2 ksi·√in

Charpy V-Notch Impact (RT)

15 J11.1 ft·lbf
18 J13.3 ft·lbf

Hardness, Brinell

380 HB
334 HB

Hardness, Rockwell C

41 HRC
36 HRC

Same in both: Elastic (Young's) Modulus 113.8 GPa16.5 Msi · Shear Modulus 44 GPa6.4 Msi · Bulk Modulus 110 GPa16 Msi · Poisson's Ratio 0.34 · Hardness, Vickers 349 HV

Physical

Density and transition temperatures.

Same in both: Density 4.43 g/cm³0.16 lb/in³ · Melting Point (Solidus) 1,604°C2,919 °F · Liquidus Temperature 1,660°C3,020 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Same in both: Thermal Conductivity 6.7 W/m·K3.9 BTU/hr·ft·°F · Specific Heat Capacity 526 J/kg·K0.13 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 8.6 µm/m·K4.8 µin/in·°F · Latent Heat of Fusion 365 J/g157 BTU/lb · Min Service Temperature -253°C-423 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1 % IACS · Electrical Resistivity 1.78×10⁻⁶ Ω·m70.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V · Corrosion Resistance 88 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

17 / 100
20 / 100

Formability (cold)

25 / 100
22 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 22% · Weldability 75 / 100 · Castability 45 / 100 · Brazeability / Solderability 40 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 650 MJ/kg279,450 BTU/lb · Embodied Carbon (primary production) 42 kg CO₂/kg · Embodied Water 900 L/kg108 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleGrade 5

Grade 5-STA vs Grade 5 Stress Relieved — frequently asked

Is Grade 5-STA stronger than Grade 5 Stress Relieved?

Yes. Grade 5-STA has a typical yield strength of 1,070 MPa (155 ksi) against 960 MPa (139 ksi) for Grade 5 Stress Relieved — about 11% more. Tensile strength is 1,150 MPa (167 ksi) vs 1,050 MPa (152 ksi).

Which condition does FabDigit quote by default, STA or Stress Relieved?

O is the default Grade 5 condition in the FabDigit quote flow (neither STA nor Stress Relieved). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose Grade 5-STA over Grade 5 Stress Relieved?

Pick Grade 5-STA when strength drives the design. Pick Grade 5 Stress Relieved when the part is bent, formed or impact-loaded, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Grade 5-STA and Grade 5 Stress Relieved side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.