Titanium Grade 5 As Cast vs Grade 5 Stress Relieved
Titanium · Grade 5 temper comparison
Grade 5 As Cast and Grade 5 Stress Relieved are two conditions of the same titanium grade, Grade 5: As Cast versus Stress Relieved. The chemistry is identical, so every difference below comes from the condition. Grade 5 Stress Relieved is the stronger of the two: yield strength 960 MPa (139 ksi) against 830 MPa (120 ksi) for Grade 5 As Cast, about 16% more; tensile strength follows at 1,050 MPa (152 ksi) vs 900 MPa (131 ksi). Grade 5 Stress Relieved is the more ductile: elongation 12% versus 8% for Grade 5 As Cast, and Grade 5 Stress Relieved is harder (334 HB vs 311 HB).
Grade 5 Stress RelievedChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.
Grade 5 As Cast vs Grade 5 Stress Relieved: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all titanium grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all titanium grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Grade 5 As CastGrade 5 Stress Relieved
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Same in both: Shear Modulus 44 GPa6.4 Msi · Bulk Modulus 110 GPa16 Msi · Poisson's Ratio 0.34
Physical
Density and transition temperatures.
Same in both: Density 4.43 g/cm³0.16 lb/in³ · Melting Point (Solidus) 1,604°C2,919 °F · Liquidus Temperature 1,660°C3,020 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Same in both: Specific Heat Capacity 526 J/kg·K0.13 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 8.6 µm/m·K4.8 µin/in·°F · Latent Heat of Fusion 365 J/g157 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -253°C-423 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 1 % IACS · Electrical Resistivity 1.78×10⁻⁶ Ω·m70.1 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Same in both: Castability 45 / 100 · Brazeability / Solderability 40 / 100 · Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 650 MJ/kg279,450 BTU/lb · Embodied Carbon (primary production) 42 kg CO₂/kg · Embodied Water 900 L/kg108 gal/lb · Typical Recycled Content 25%
Strength versus weight
Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Grade 5 As Cast vs Grade 5 Stress Relieved — frequently asked
Is Grade 5 Stress Relieved stronger than Grade 5 As Cast?
Yes. Grade 5 Stress Relieved has a typical yield strength of 960 MPa (139 ksi) against 830 MPa (120 ksi) for Grade 5 As Cast — about 16% more. Tensile strength is 1,050 MPa (152 ksi) vs 900 MPa (131 ksi).
Which condition does FabDigit quote by default, As Cast or Stress Relieved?
O is the default Grade 5 condition in the FabDigit quote flow (neither As Cast nor Stress Relieved). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which welds better, Grade 5 As Cast or Grade 5 Stress Relieved?
Grade 5 Stress Relieved. Its weldability rates very good (75/100) against very good (70/100) for Grade 5 As Cast.
Ready to make it?
Upload a CAD file and FabDigit prices the part in Grade 5 As Cast and Grade 5 Stress Relieved side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.