FabDigitFabDigit

Steel HPM38 vs P21

Steel · grade comparison

Steel HPM38 and P21 are both steel grades. P21 is the stronger of the two: yield strength 1,150 MPa (167 ksi) against 520 MPa (75.4 ksi) for HPM38, about 121% more; tensile strength follows at 1,300 MPa (189 ksi) vs 760 MPa (110 ksi). In exchange, HPM38 is the more ductile: elongation 18% versus 14% for P21, and P21 is harder (375 HB vs 215 HB). P21 runs hotter in service (450°C vs 400°C continuous) and P21 conducts heat better (33 W/m·K vs 20 W/m·K). On the shop floor, P21 welds better (good vs poor).

HPM38Choose it when the part is bent, formed or impact-loaded.

P21Choose it when strength drives the design, or when the part sees heat.

HPM38 vs P21: properties

HPM38P21

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Bulk Modulus

160 GPa23.2 Msi
163 GPa23.6 Msi

Tensile Strength (Ultimate)

760 MPa110 ksi
1,300 MPa189 ksi

Yield Strength (0.2% offset)

520 MPa75.4 ksi
1,150 MPa167 ksi

Elongation at Break

18%
14%

Reduction in Area

45%
50%

Compressive Strength

560 MPa81.2 ksi
1,250 MPa181 ksi

Shear Strength

460 MPa66.7 ksi
790 MPa115 ksi

Fatigue Strength (Endurance Limit)

370 MPa53.7 ksi
570 MPa82.7 ksi

Fracture Toughness (K_IC)

70 MPa·√m63.7 ksi·√in
80 MPa·√m72.8 ksi·√in

Charpy V-Notch Impact (RT)

22 J16.2 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

215 HB
375 HB

Hardness, Rockwell C

18 HRC
40 HRC

Hardness, Vickers

225 HV
400 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.83 g/cm³0.28 lb/in³

Liquidus Temperature

1,480°C2,696 °F
1,490°C2,714 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

20 W/m·K11.6 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.8 µm/m·K6 µin/in·°F
12.4 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
450°C842 °F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.9 % IACS
4.9 % IACS

Electrical Resistivity

6×10⁻⁷ Ω·m23.6 µΩ·in
3.5×10⁻⁷ Ω·m13.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.6 V

Corrosion Resistance

48 / 100
16 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

25 / 100
55 / 100

Formability (cold)

25 / 100
15 / 100

Castability

20 / 100
35 / 100

Brazeability / Solderability

30 / 100
40 / 100

Polishability

85 / 100
90 / 100

Same in both: Machinability 45 / 100 · Machinability Rating (AISI 1212 = 100 %) 45%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

52 MJ/kg22,356 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

40%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

97 kN·m/kg
166 kN·m/kg

Specific Stiffness (E / density)

26.3 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

660 kJ/m³
3,226 kJ/m³

Thermal Diffusivity

5.6 mm²/s
9.2 mm²/s

Thermal Shock Resistance Index

7
17

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleP21HPM38

Manufacturing and finishing

CapabilityHPM38P21
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

HPM38 vs P21 — frequently asked

Is P21 stronger than HPM38?

Yes. P21 has a typical yield strength of 1,150 MPa (167 ksi) against 520 MPa (75.4 ksi) for HPM38 — about 121% more. Tensile strength is 1,300 MPa (189 ksi) vs 760 MPa (110 ksi).

Which is cheaper, HPM38 or P21?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, HPM38 or P21?

P21. Its weldability rates good (55/100) against poor (25/100) for HPM38.

Ready to make it?

Upload a CAD file and FabDigit prices the part in HPM38 and P21 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.