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Steel P21 vs P5

Steel · grade comparison

Steel P21 and P5 are both steel grades. P21 is the stronger of the two: yield strength 1,150 MPa (167 ksi) against 290 MPa (42.1 ksi) for P5, about 4.0 times as much; tensile strength follows at 1,300 MPa (189 ksi) vs 490 MPa (71.1 ksi). In exchange, P5 is the more ductile: elongation 30% versus 14% for P21, and P21 is harder (375 HB vs 110 HB). P21 runs hotter in service (450°C vs 350°C continuous) and P5 conducts electricity better (8 % IACS vs 4.9 % IACS). On the shop floor, P5 machines more easily (very good vs fair).

P21Choose it when strength drives the design, or when the part sees heat.

P5Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

P21 vs P5: properties

P21P5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

163 GPa23.6 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

1,300 MPa189 ksi
490 MPa71.1 ksi

Yield Strength (0.2% offset)

1,150 MPa167 ksi
290 MPa42.1 ksi

Elongation at Break

14%
30%

Reduction in Area

50%
62%

Compressive Strength

1,250 MPa181 ksi
300 MPa43.5 ksi

Shear Strength

790 MPa115 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

570 MPa82.7 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
—

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

375 HB
110 HB

Hardness, Rockwell C

40 HRC
—

Hardness, Vickers

400 HV
115 HV

Hardness, Rockwell B

—
62 HRB

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.83 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

33 W/m·K19.1 BTU/hr·ft·°F
36 W/m·K20.8 BTU/hr·ft·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

450°C842 °F
350°C662 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.4 µm/m·K6.9 µin/in·°F · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

4.9 % IACS
8 % IACS

Electrical Resistivity

3.5×10⁻⁷ Ω·m13.8 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

16 / 100
15 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
72 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
70%

Weldability

55 / 100
60 / 100

Formability (cold)

15 / 100
80 / 100

Castability

35 / 100
—

Brazeability / Solderability

40 / 100
—

Polishability

90 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Carbon (primary production)

2.4 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
65 L/kg7.8 gal/lb

Typical Recycled Content

30%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

166 kN·m/kg
62 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

3,226 kJ/m³
205 kJ/m³

Thermal Diffusivity

9.2 mm²/s
10 mm²/s

Thermal Shock Resistance Index

17
7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleP21P5

Manufacturing and finishing

CapabilityP21P5
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

P21 vs P5 — frequently asked

Is P21 stronger than P5?

Yes. P21 has a typical yield strength of 1,150 MPa (167 ksi) against 290 MPa (42.1 ksi) for P5 — about 4.0 times as much. Tensile strength is 1,300 MPa (189 ksi) vs 490 MPa (71.1 ksi).

Which is cheaper, P21 or P5?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, P21 or P5?

P5. Its machinability rates very good (72/100) against fair (45/100) for P21; for welding the order is P5 first (good, 60/100) then P21 (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in P21 and P5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.