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Steel GCr15SiMn vs SUJ2

Steel · grade comparison

Steel GCr15SiMn and SUJ2 are both steel grades. GCr15SiMn is the stronger of the two: tensile strength 750 MPa (109 ksi) against 660 MPa (95.7 ksi) for SUJ2, about 14% more. In exchange, SUJ2 is the more ductile: elongation 25% versus 22% for GCr15SiMn. GCr15SiMn runs hotter in service (300°C vs 200°C continuous). On the shop floor, GCr15SiMn sits in a lower cost tier (budget, $) than SUJ2 (standard, $$).

GCr15SiMnChoose it when strength drives the design, or when the part sees heat.

SUJ2Choose it when the part is bent, formed or impact-loaded.

GCr15SiMn vs SUJ2: properties

GCr15SiMnSUJ2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

750 MPa109 ksi
660 MPa95.7 ksi

Elongation at Break

22%
25%

Compressive Strength

800 MPa116 ksi
450 MPa65.3 ksi

Shear Strength

450 MPa65.3 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

360 MPa52.2 ksi
320 MPa46.4 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
—

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

195 HB
192 HB

Hardness, Vickers

205 HV
200 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Yield Strength (0.2% offset) 420 MPa60.9 ksi · Reduction in Area 45% · Hardness, Rockwell B 92 HRB

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,470°C2,678 °F
1,460°C2,660 °F

Same in both: Density 7.81 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

300°C572 °F
200°C392 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
7 % IACS

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.61 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
45 / 100

Brazeability / Solderability

40 / 100
35 / 100

Polishability

88 / 100
85 / 100

Castability

—
30 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 40% · Weldability 12 / 100 · Formability (cold) 35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
30 MJ/kg12,898 BTU/lb

Typical Recycled Content

25%
30%

Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 55 L/kg6.6 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

96 kN·m/kg
85 kN·m/kg

Thermal Diffusivity

12.2 mm²/s
12.8 mm²/s

Thermal Shock Resistance Index

13
12

Same in both: Specific Stiffness (E / density) 26.9 MN·m/kg · Modulus of Resilience 420 kJ/m³

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSUJ2GCr15SiMn

Manufacturing and finishing

CapabilityGCr15SiMnSUJ2
CNC machining—Yes
Sheet metal—Yes
Default condition—Annealed
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

GCr15SiMn vs SUJ2 — frequently asked

Is GCr15SiMn stronger than SUJ2?

Yes. GCr15SiMn has a typical tensile strength of 750 MPa (109 ksi) against 660 MPa (95.7 ksi) for SUJ2 — about 14% more.

Which is cheaper, GCr15SiMn or SUJ2?

GCr15SiMn is the lower-cost material: it sits in the budget tier ($) while SUJ2 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose GCr15SiMn over SUJ2?

Pick GCr15SiMn when strength drives the design, or when the part sees heat. Pick SUJ2 when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in GCr15SiMn and SUJ2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.