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Steel DC03 vs DC05

Steel · grade comparison

Steel DC03 and DC05 are both steel grades. DC03 is the stronger of the two: yield strength 195 MPa (28.3 ksi) against 160 MPa (23.2 ksi) for DC05, about 22% more. DC03 is harder — 95 HB against 85 HB for DC05 — which matters for wear surfaces and threads. DC03 runs hotter in service (350°C vs 300°C continuous).

DC03Choose it when strength drives the design, or when surface hardness matters.

DC03 vs DC05: properties

DC03DC05

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

80 GPa11.6 Msi
81 GPa11.7 Msi

Tensile Strength (Ultimate)

310 MPa45 ksi
300 MPa43.5 ksi

Yield Strength (0.2% offset)

195 MPa28.3 ksi
160 MPa23.2 ksi

Elongation at Break

38%
42%

Reduction in Area

65%
70%

Shear Strength

230 MPa33.4 ksi
225 MPa32.6 ksi

Fatigue Strength (Endurance Limit)

145 MPa21 ksi
150 MPa21.8 ksi

Hardness, Brinell

95 HB
85 HB

Hardness, Rockwell B

55 HRB
42 HRB

Hardness, Vickers

100 HV
90 HV

Fracture Toughness (K_IC)

—
140 MPa·√m127 ksi·√in

Charpy V-Notch Impact (RT)

—
80 J59 ft·lbf

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,490°C2,714 °F
1,480°C2,696 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,525°C2,777 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

54 W/m·K31.2 BTU/hr·ft·°F
55 W/m·K31.8 BTU/hr·ft·°F

Max Service Temperature (continuous)

350°C662 °F
300°C572 °F

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 247 J/g106 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

11 % IACS
11.5 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.5×10⁻⁷ Ω·m5.91 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.62 V

Same in both: Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
55 / 100

Formability (cold)

88 / 100
97 / 100

Polishability

50 / 100
60 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 55% · Weldability 95 / 100 · Brazeability / Solderability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

28 MJ/kg12,038 BTU/lb
29 MJ/kg12,468 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
35 L/kg4.2 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

39 kN·m/kg
38 kN·m/kg

Modulus of Resilience

91 kJ/m³
61 kJ/m³

Thermal Diffusivity

14.6 mm²/s
14.9 mm²/s

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg · Thermal Shock Resistance Index 7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleDC03DC05

Manufacturing and finishing

CapabilityDC03DC05
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

DC03 vs DC05 — frequently asked

Is DC03 stronger than DC05?

Yes. DC03 has a typical yield strength of 195 MPa (28.3 ksi) against 160 MPa (23.2 ksi) for DC05 — about 22% more. Tensile strength is 310 MPa (45 ksi) vs 300 MPa (43.5 ksi).

Which is cheaper, DC03 or DC05?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, DC03 or DC05?

DC05. Its machinability rates good (55/100) against fair (50/100) for DC03.

Ready to make it?

Upload a CAD file and FabDigit prices the part in DC03 and DC05 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.