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Steel A1011 vs DC05

Steel · grade comparison

Steel A1011 and DC05 are both steel grades. A1011 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 160 MPa (23.2 ksi) for DC05, about 56% more; tensile strength follows at 365 MPa (52.9 ksi) vs 300 MPa (43.5 ksi). In exchange, DC05 is the more ductile: elongation 42% versus 30% for A1011, and A1011 is harder (110 HB vs 85 HB). A1011 runs hotter in service (400°C vs 300°C continuous).

A1011Choose it when strength drives the design, or when the part sees heat.

DC05Choose it when the part is bent, formed or impact-loaded.

A1011 vs DC05: properties

A1011DC05

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
210 GPa30.5 Msi

Shear Modulus

79 GPa11.5 Msi
81 GPa11.7 Msi

Tensile Strength (Ultimate)

365 MPa52.9 ksi
300 MPa43.5 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
160 MPa23.2 ksi

Elongation at Break

30%
42%

Reduction in Area

55%
70%

Compressive Strength

250 MPa36.3 ksi
—

Fatigue Strength (Endurance Limit)

170 MPa24.7 ksi
150 MPa21.8 ksi

Fracture Toughness (K_IC)

105 MPa·√m95.6 ksi·√in
140 MPa·√m127 ksi·√in

Charpy V-Notch Impact (RT)

48 J35.4 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

110 HB
85 HB

Hardness, Rockwell B

62 HRB
42 HRB

Hardness, Vickers

115 HV
90 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Shear Strength 225 MPa32.6 ksi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,495°C2,723 °F
1,480°C2,696 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,525°C2,777 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51 W/m·K29.5 BTU/hr·ft·°F
55 W/m·K31.8 BTU/hr·ft·°F

Max Service Temperature (continuous)

400°C752 °F
300°C572 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 247 J/g106 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

10.8 % IACS
11.5 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.5×10⁻⁷ Ω·m5.91 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.62 V

Same in both: Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
55%

Formability (cold)

82 / 100
97 / 100

Brazeability / Solderability

65 / 100
70 / 100

Polishability

40 / 100
60 / 100

Same in both: Weldability 95 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
29 MJ/kg12,468 BTU/lb

Embodied Carbon (primary production)

2 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
35 L/kg4.2 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

46 kN·m/kg
38 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

156 kJ/m³
61 kJ/m³

Thermal Diffusivity

13.8 mm²/s
14.9 mm²/s

Thermal Shock Resistance Index

8
7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleDC05A1011

Manufacturing and finishing

CapabilityA1011DC05
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A1011 vs DC05 — frequently asked

Is A1011 stronger than DC05?

Yes. A1011 has a typical yield strength of 250 MPa (36.3 ksi) against 160 MPa (23.2 ksi) for DC05 — about 56% more. Tensile strength is 365 MPa (52.9 ksi) vs 300 MPa (43.5 ksi).

Which is cheaper, A1011 or DC05?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A1011 or DC05?

A1011, by a small margin. Both rate good for machinability — 60/100 against 55/100 for DC05.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A1011 and DC05 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.